March 3, 2025
Description
This low-profile riser provides lighting for the X1C enclosure and raises the glass cover by about 16 mm. The extra height reduces filament retraction errors caused by the PTFE tube’s tight curvature below the glass. There is also less rubbing of the tube on the glass, reducing wear of the tube’s surface.
Compared to the many available riser designs, here are features of this design:
Non-Printed Materials (All products shown or mentioned are items that I actually use and have found to work well. I have no relationship with any product supplier.)
Print profiles. For the riser sections, use 30% infill for a little extra strength and enable support for the switch and power cable holes. For the optional power control box, enable support for the lid only.
Filament selection. I printed the riser sections with PETG-CF. PETG should also work. I did not consider PLA for the riser because I was concerned about heat resistance. However, the power control box may be printed with PLA.
Hole positions for switch and cable. The default positions of the switch and power cable are on the right side. If you prefer the left side, mirror the front and/or back sections along the X axis in the slicer software. If you don’t need the holes, optional sections without holes are included in the profile.
Parts substitutions. Parts from DigiKey can be found more inexpensively on Amazon, but their quality may be lower. For a less fancy build, the Mini-DIN-4 and barrel connectors could be omitted and parts wired directly together. If the push-on, push-off switch is omitted, it would be better to use LED strips that include a cord switch (Amazon).
There is only room in the riser for a small, simple pushbutton switch, so the push-on, push-off power control board is housed in a small separate box. The power control box has a Mini-DIN-4 jack that connects to the riser through a cut-off S-video cable. On the box’s other side is a barrel power jack for connection to a power adapter. |
Fig. 1. The riser is made of 4 corner sections that lock together with dovetail joints. Keep the joints together with a few drops of medium thickness cyanoacrylate glue (“Super Glue”). Note that epoxy does not stick well to PETG. |
| Fig. 2. Apply pieces of 20mm x 2mm EVA foam tape to the top of the riser. Cut pieces to fit each side of the riser. The front side has a small rectangular cutout for the screw heads that project underneath the glass cover’s handle. |
| Fig. 3. Solder the LED strips together. Tape the strips loosely inside the riser and solder together the ends with short wires. Observe proper polarity. (To reduce glare, my final version has LED strips in the front and sides only, not the back. The prototype shown here has LED strips on all 4 sides.) |
| Fig. 4. For a stronger bond between LED strips and riser, use 3M VHB double-sided tape. Otherwise, I have found the LED strips’ own adhesive backing can separate from the riser after a period of use. |
| Fig. 5. Solder thin wires to the pushbutton switch. I used 30-gauge wire wrap wire. Glue the switch into the front hole with 2-part, 5-minute epoxy. |
| Fig. 6. Cut off one end of an S-video cable and solder its 4 wires to wires coming from the LED strip and pushbutton switch. Cover the connections with tape or heatshrink tubing to prevent shorting. Keep the power cable inside its hole with a small amount of epoxy. |
| Fig. 7. Assemble the power control box according to the circuit diagram. Carefully match the polarity and identity of all connections. Secure the breakout board with M2 screws. Secure the box cover with #4 or M3 screws. |
License:
BY-NC-SA