June 10, 2025
Description
When Adafruit introduced LED filament letters earlier this year, I knew I wanted to make a woodworking project that incorporated these to challenge myself to make something that is totally impractical but artistic.
I ended up creating the sign shown here. I am super proud of it, imperfect as it is, but the wiring was a ton of work and it was super finicky. As soon as I finished I realized I needed a solution that was easier and more predictable if I was going to ever work with these again. What I wanted more than anything was a non-permanent way to add or remove letters from a project quickly and reliably with minimal repetitive effort. Ideally, you'd be able to create one of those sign boards with the replaceable letters, if you could afford a LOT of filament letters.
So, while I'm not an expert at anything, I can learn things quickly and am willing to fail, a lot.
Armed with my P1S and Fusion 360 I iterated, and iterated, and iterated…
This model solved pretty much all of the problems I had. You print one per letter and a set of end caps for the whole line. You do need to do one tiny mod to the filament letters. You need to take the negative connection and wrap a small piece of copper tape around the back, being careful not to connect to the positive side. This is somewhat tedious but is necessary a successful contact.
So to assemble:
License:
BY-NC-SA