Awesome Filament Spool Rewinder

Description

UPDATE: 

-i am a beginner in CAD but,  i try my best to get better and update the design from time to time..

nevertheless  i like my design and it works great for me and i already respool hundreds of filament rolls, 

 Just a little favour

>>>Less then 10% of downloaded Models get a like.

→ If you like the design, it will be nice if you click on the like button and maybe share your print. 

→ if you really like my design please boost me 

I love this awesome project from
Miklos Kiszely, thx a lot for this design)

But  in my opinion needs to be improve. 

So I improve a lot things and found a lot improvements wich are already great I upgraded these also and bring it togethter into my improved Spool rewinder. 

The Awesome Filament Spool Winder

its possible to use it manualy one or elecric driven

both design are avail in this post.

Main Changes are:

- Mainbody with 3 additional bearings , so it is a lot more stable and reliable

 -one additional bearing at the Main Body to guide the middle gear better.

-one additional bearing at the Main Body to guide the axle much better.

-one additional bearing at the filament carriage sled worn gear assembly 

-guides with slides at filament carriage sled to guidevit better and avoid a lift up

-Spindle with Bearings, to avoid exessive wear and smoother work 

-i uploaded 2 Spindles one normal one for Bambu spools and a shorter for Sunlu and similar…

-additional threaded Inserts on the top to fit the cover for the filament spool axle

-the holes in the base of the main Body to fix it on a Table or some other thing..

-the heavy axis 45mm with steel insert - put into the axle a 4mm hex wrench and cut it.. if used manuell 

-Filament Guide with M3 threaded Inserts and longer slides

-the Spool center adapter to use every spool with inner diameter from 40 to 75mm for the spool holder

-some M3 threaded melted inserts are added for a better usage.

some Users had issues with the size of the 128 mm and 32mm axles therefore i upload 4 variants - small, medium, large, extra large.

please choose which one fits better for you, depends on the calibration of your Printer.

The Bearings for the Spindle are 6200RS2, 

I ordered these from amazon 

TAIANJI Kugellager 10mm x 30mm x 9mm Double Shielded Rillenkugellager Metall Kugellager für 3D drucker, Skateboard Roller Inline Skates etc(6 Stück) : Amazon.de: Sport & Freizeit

 but you can also use the Printed ones which i added it works also good if your printer is good calibrated.  

Spoolaxle with bearings 

As Pinions and axles i used the great improved axles from Damian(thx for these)

and i upgraded the Motordrive unit from Bird2Barin(thx for these nixe design) to fit it better to my upgreated Mainbody.

To Bring it together I screw The Main Body the Unwinder Body and Motorunit on a Wooden Board 22cm x 50cm x 1,9cm

https://youtu.be/IYK-MNmUzak

Assembly Video for the Awesome Spool Rewinder with Electric Drive

Assembly Video for the Awesome Spool Rewinder with Manual Drive

→all Parts are printed with 5 walls / 25% Gyroid or Cubic infill. 

→only the Axles and Spindle are printed in 8 walls and 40% Gyroid or Cubic infill. 

Partlist: 

for the Body :

1x Awesome Spool Winder_.stl (Modified by Me)

1 x axle cover driveside.stl (Modified by Me)

1x axle cover other side.stl (Modified by Me)

4x M3 Screw Knob (original Design)

4x M3x6 Hexhead Screw 

8x Bearing 608RS2 

4x M3 threaded melt Inserts 

For the Drivetrain:

1x Bearing Cap.stl (Modified by Me)

1x 25teeth gear (original Design)

2x 50teeth gear (original Design)

2x Hexa Axle 32mm (Modified by Me)

1x Hexa Axle 128mm (Modified by Me)

5x 3mm Spacer (Design from Damian)

5x M3 threaded melt Inserts 

4x Lock Ring (Design from Damian)

5x M3x6 Flat Head

Spindle: 

1x Bearing Spindle Part1.stl (Modified by Me)

1x Bearing Spindle Part2.stl (Modified by Me) 

1x Bearing 6200RS2,  30x9x10 or print a bearing →Printable Bearing (30x9x10) 

1x Screw M5x30

Spindlenut:

1x Bearing Spindle Part3.stl (Modified by Me)

1x Bearing Spindle Part4.stl (Modified by Me)

1x Bearing 6200RS2,  30x9x10 or print a bearing →Printable Bearing (30x9x10) 

1x  Screw M5x30

for the Unwinder :

1x Unwinder Spool Holder (original Design)

1x Unwinder Spool Spindle (original Design)

1x Unwinder Spool Nut (original Design)

1x Spoolwinder adapter +20.stl (own Design)

1x Spoolwinder adapter.stl (own Design)

for the Sled 

1x Gear linear for filament carriage.stl (Modified by Me)

1x filament_guide_sled.stl  (Modified by Me) 

1x filament_guide_carriage+slides&Bearing.stl   (Modified by Me) 

1x Filament Guide V2(Modified by Me) 

(put a 12cm PTFE tube in the Guide)

1x Worn Gear (original Design)

1x Slider Gear (original Design)

1x Hexa Axle 47mm  (Design from Damian)

2x 2mm Spacer (Design from Damian)

1x 4,1mm Spacer (Design from Damian)

4x M3 Screw Knob (original Design)

1x Lock Ring (Design from Damian)

1x Bearing 608RS2 

4x M3 threaded Inserts

for Manual Spoolwinder 

1x Manual Axis 45mm for steel insert.stl (press into the axle a 4mm hex wrench and cut it.. and a melt a M3 threaded Inserts in the other side. 

1x Rotary handle- twist grip - Handle -(original Design)

1x Rotary handle - twist grip - knob - (original Design)

1x Rotary handle - twist grip - cap - (original Design)

1x Rotary handle - twist grip - axle - (original Design)

1x Small Screw 

for the Motordrive

1x Awesome Spool Winder Motor Housing.stl (Modified by Me) 

1x Awesome Spool Winder Motor Plate.stl (Design from Bird2Barin)

1x Motor Gear (Design from Bird2Barin)

Used Electric Parts:

1x Motor: Greartisan DC 12V 550RPM Getriebemotor Hohe Drehmoment Elektrische Mikrodrehzahl Reduktion Getriebemotor Centric Output Welle 37mm Durchmesser Getriebe : Amazon.de: Gewerbe, Industrie & Wissenschaft

1x Speed controller: QWORK 1203BB 6V 12V 24V 3A 80W DC Motor Drehzahlregler (PWM) Einstellbare Reversible Motortreiber Schalter : Amazon.de: Gewerbe, Industrie & Wissenschaft

1x Power supply with 12V 5A

Netzteil 12V 3A Ladegerät Transformator 36W für LED Strip, LCD, TFT Monitor Power Supply Radiowecker, Externe Festplatte: Amazon.de: Elektronik & Foto

1x Socked 

DC-Hohlbuchse 5,5x2,1 mm, mit 30cm Kabel, 2er-Set : Amazon.de: Gewerbe, Industrie & Wissenschaft
 

Or 

Cleqee DC 5,5 mm x 2,1 mm, Gleichstrom-Stecker und Buchse, zum Öffnen des Endkabel, blanke Drähte, 100CM 22AWG, für Kameraüberwachung, LED-Streifen, DVR, Kabelreparatur (2er-Pack) https://amzn.eu/d/4Mwv0Ln

6x M3x12