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RadGauge-Dual

FunOrNothing avatarFunOrNothing

December 17, 2025

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Description

🌀 RadGauge – Radius Measurement Tool

Radgauge is an innovative device designed to quickly and accurately measure the radius of a curved surface. Currently, various designs are available depending on the measurement range and function, and the characteristics of each design can be checked in the table below. 

(Click on the letters in the table to go to the page where you can print the design.)

RadGauge Family

NameMeasure Range
(Radius)
Scale UnitMeasure LocationSize (mm)

Scale Type

RadGauge

1~50mmmetricOutter Round81.3 x 70.7 x 6.4

enlarged arch

RadGauge MEGA

1~80mmmetric & imperialOutter Round136.4 x 113.1 x 7.0

enlarged arch

RadGauge NANO

1~30mmmetric

Outter & 

Inner Round

62.5 x 50.7 x 5.8

enlarged arch

RadGauge GIGA

50~160mm

metric & imperial

Outter Round

144.8 x 130 x 8.2

enlarged arch

RadGauge-X

(need bearing)

1~50mm

metric

Outter Round

81.3 x 70.7 x 6.4

enlarged arch

RadGauge-Dual

1~50mm

metric or
imperial

Outter & 

Inner Round

85.3 x 84.0 x 5.8

1:1 linear

RadGauge-Dual
MEGA

1~80mm

metric or

imperial

Outter & 

Inner Round

120.3 x 130 x6

1:1 linear

RadGauge-Dual

NANO

1~30mm

metric

Outter &
Inner Round

58.4 x 54 x 5.3

1:1 linear

RadGauge

R-MAN

1-30mm

metric

Outter Round

60 x 60 x 5.3

1:1 linear

 

If you love old games, or something cute for keyring, R-MAN is ready for you.

 

 

RadGauge-Dual

 

Of all the RadGauge models, only the nano model had the ability to measure the radius from the inside of a corner. Several of you have requested a device capable of measuring larger inside radii, and this model is my answer.

 

I felt like simply adding functionality to the basic RadGauge model was a bit boring. Then, I remembered the linear 1:1 function featured in @vvj21's radius gauge, which I recently tested.

The original RadGauge series has a circular scale, and the spacing between the scale marks is wider than the actual distance to improve readability. While this made measurements easier, it made it difficult to tell the actual size of the measured radius. In contrast, @vvj21's device has the advantage of allowing you to visually verify the actual distance of the measured radius.

 

However, for linear, 1:1 measurements, the pointer must be able to move the required distance linearly. This forces the moving parts to have at least twice space of the actual travel distance they need. This inevitably increases the size of the device.

 

I felt that a larger device would be detrimental to usability and contradicted the RadGauge's design philosophy, so I devised a new approach.

 

By moving not only the pointer but also the scale in the opposite direction, I was able to halve the movement distance, limiting the component length to 1.5 times the measured length instead of twice, thus preventing unnecessary body size increases.

 

Furthermore, by arranging the scale and pointer movement perpendicular to the sliding direction of the measuring pin, rather than parallel, I was able to maintain the intuitive measurement method inherent in the original RadGauge.

After creating the device using a few ideas above, I was satisfied beyond expectation. Not only were the measurements accurate and easy to take, but the two components moving at right angles to the sliding measurement pin pleasantly stimulated my engineering sensibility.

The hole in the body is designed so that you can easily hang the device somewhere for storage, or you can hang it on your finger.

Boost MeYour boost helps me spend more time creating better designs.
And don’t forget to check my other models — you might discover something useful! 😊

This model limits the inner radius of a round corner to a minimum measurement radius of 5 mm. Measuring smaller radii would require a sharper measuring pin, which can be inconvenient when measuring externally curved surfaces. This limitation was introduced to address this issue. If you need smaller inner radius measurements, please use the nano model.

 

!!CAUSION!!

Please note that if the build plate has poor adhesion, the scale may not print properly.

For smooth sliding, the use of a smooth plate is recommended.

 

Assembly order

Assembled at 50mm measurement settings.

1. General Licensing Statement

This model is copyrighted and its commercial use is strictly prohibited.
This falls under the Non-Commercial (NC) condition of the Creative Commons license.

2. Specific Prohibition on Reproduction Services

PROHIBITION OF PRINTING SERVICES: Providing this model file to any third party for the purpose of paid reproduction (printing) is strictly prohibited.
PERSONAL USE ONLY: All reproduction must be conducted solely on the end-user's personally owned 3D printer.
This license condition forbids the use of printing services, even for a single personal copy.

⚠️ Official Notice Regarding RadianLab™ Model
This model is exclusively manufactured and distributed under the RadianLab™ brand.

The unauthorized sale of this product by any other individual or entity is strictly prohibited and constitutes a violation of my brand rights. I require that any instances of unauthorized distribution or sales be reported to me immediately.

 

______________________________

01/05/2026 Model Update

Added inch scale profile. This profile only contains scale models, so you can use them instead of mm scales.

The scale is marked up to 2 inches, but the body only measures up to 50mm, so it can only measure up to 1.96 inches.

 

 

12/22/2025 Model Update

The body thickness has been reduced from 7.6mm to 5.8mm, saving printing time and materials.

 

 

________________________

This is the model I used for testing while designing the RadGauge series.
Test the accuracy of your RadGauge model. (Click)

 

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License:

Standard Digital File License

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