Hexaclone Dust Separator

The Hexaclone is a heavy duty single stage dust separator designed for dust extraction in a shop or jobsite environment. Ideal for  frequent or prolonged use woodworking tools to prevent clogging vacuum filters.

This model is fully 3D printed with minimal supports NO HARDWARE REQUIRED.

The geometry of each cyclone was optimized for high efficiency transfer allowing it to handle extremely fine particles. By using 6 cyclones in parallel, the efficiency is maintained while significantly increasing volumetric throughput. All of the testing was performed with a 6.5 hp (181 CFM) Shop Vac which was no problem for it.

Requires

a flat lid surface for mounting (between 1/16" and 3/16" thick)
Dust Intake hose with an ID approximately 1.5"
An adapter to fit vacuum connector
Note: You will need to make an adaptor to match the vacuum connector to your particular vacuum hose end. The OD of the connector is 1.25". I will upload the 2.25" adaptor that works with my Rigid Vac.

The Hexaclone prints in 4 parts

1. Main Body
2. Cones
3. Vortex Breakers
4. Vacuum Connector

All elements have 3d printed threaded connections, no seals required. This design allows for the unit to be easily disassembled for cleaning or to remove any oversized debris. The threaded connection between the cones and the vortex breakers secures the unit to the container lid.