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Xbox 360 Battery case (AA battery holder for controllers) 3D Printer File Image 1
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Xbox 360 Battery case (AA battery holder for controllers)

gammy avatargammy

October 22, 2024

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Description

Yet another AA battery case for Xbox 360 controllers. 
(AA batteries sold separately)

Based on Bulten51's remix of Jozefvv's Xbox 360 Battery pack holder on Thingiverse. 

Please note that the photographs of the model are of a prototype that has some differences.

I include two variants: 

  • One with slits/holes like the originals, and 
  • One without them, since a conductor (wire) can now be fixed in place during assembly

Some differences from the original models:

  • Split into four parts that fit together; fairly easy to print
  • Slightly increased holes so batteries don't get stuck
  • Updated +/- signs to look a bit prettier
  • Prints with very little support needed
  • …and stuff.

All parts print in about a 1 hour 15 minutes on my Prusa i3mk3s (0.2mm layer height, 20% infill, 2 perimeters using PETG). The walls are thin (bearing little structural support in this print), so be a bit careful with those whilst assembling the parts. 

If your plastic is brittle, parts might snap; in particular the little block that “locks” into the controller to keep the pack attached, and the aforementioned sides. The locking plates which slide into the parts to hold them together are designed with some margin, but are still a tight fit; hopefully not tight enough that the parts are impossible to assemble! 

Decide a variant (with holes or without (see above)) and print the top and bottom shells along with the two locking plates. All models should be laid flat on the print-bed in the most obvious manner.
 

Included are:

  • Bulten51's original remix 
  • Blender project
  • PrusaSlicer project file
  • STL models for all parts

License:

Creative Commons — Attribution

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