XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 1
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 2
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 3
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 4
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 5
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 6
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 7
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 8
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 9
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 10
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 11
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 12
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 13
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Image 14
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 1
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 2
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 3
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 4
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 5
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 6
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 7
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 8
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 9
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 10
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 11
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 12
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 13
XIAO ESP32s3 (Sense) Camera for Prusa XL 3D Printer File Thumbnail 14

XIAO ESP32s3 (Sense) Camera for Prusa XL

astrophage avatarastrophage

November 6, 2024

printables-icon

Description

————Required Hardware————

ItemCost
Seeed Studio XIAO ESP32 S3 Sense ~$24
IKEA Lillhult USB-A to USB-C Cable~$5
Old Apple (iPhone) 5W USB power adapter~$0
5 × M3-0.5x8mm Socket Cap Screws~$4

I pick the Seeed Studio XIAO ESP32 S3 Sense because of its small size, lower price-point, and excellent WiFi signal. 

 

————Software Setup————

I was unable to flash the camera firmware using the provided binaries provided on the Prusa-Firmware-ESP32-Cam. 

However, I carefully followed the instructions for how to compile software in the Arduino IDE and successfully got the everything working. I am now able to flash new firmware using provided binaries. 

 

————Remixing & Assembly————

1) Case Selection

Because the Seeed Studio XIAO ESP32 S3 Sense can get very warm, I wanted a case with maximum airflow and I found Camera Case Xiao ESP32S3 Sense by brunnair. 

I had to make a couple small adjustments to make the hardware fit. (reference "Differences of the remix compared to the original" for additional details)

2) Ball and Socket Connector

Then I need a way to connect it to my PrusaXL. 

I used the ball and socket connector from the ESP32-S3 EYE camera cover / mount and remixed with the Camera Case Xiao ESP32S3 Sense housing mount. 

3) PrusaXL Mount

Next I then printed the ESP32-S3-EYE cam mount prusa XL. This let me attach the camera to the left side of the upper arm of the Prusa XL. 

I needed a way to keep the mount attached so I printed M3 T-slot nut (M3nEs nut) and attached it using the last (5th) M3-0.5x8mm screw.

4) PrusaXL Mount
For improved cable management and visual aesthetics, I used the slots in the T-Frame to hide the USB-C power cable for the camera. I then printed two T-Slot Extrusion Channel Covers for the horizontal sections (top under & lower outer) to cover the cable and keep it hidden. NOTE: the vertical channel cover comes as part of the PrusaXL

 

Â