PC Engine Turbo Everdrive Clone case

This is a two-part case for the Turbo Everdrive clone that can be found on Aliexpress.

The point of this is to offer a bigger chunkier case inspired by both the original HuCards, and other PC Engine expansion cards.

Printing tips:

1. 0.2mm layer height is enough, smaller values, or adaptive layers produce best results.
2. No supports are necessary.
3. Parts are printed as is, “face down”.
4. The base part should be printed in a smooth build plate (if available) for better sticker adherence.

Assembly tips:

1. Before joining both parts, manually run a 2mm drill bit through the holes, to remove printing excess, otherwise, the plastics shafts might break trying to join both pieces.
2. A 0.1mm gap was left between both parts so that an artwork can be added. I had some 0.1mm vinyl stickers printed, and used those as a reference, so if you have an artwork, it can be glued to the base piece before joining both parts.
3. Once both parts are joined, offer them up to the Turbo Everdrive, and carefully check if no parts are fowling against the electronic components.
4. Once everything is complete, use a hot iron/soldering iron to melt the tips of the shafts to permanently secure the case to the turbo everdrive.

User tips:

1. The Reset button is easily accessible from the top of the shell
2. The switch between PCE and TG16 is now harder to get to, but with pen of pencil tip, should still be usable.
3. The SD Card is also harder to get to. If you need to remove the SD Card, use a pen tip, or another SD card to activate the mechanism. Once the SD card ejects, it's much easier to remove it. To re-insert the SD Card, line up the card in the slot, and again use a pen tip of another SD card to click it into position.