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Outgoing Mail Flag 3D Printer File Image 1
Outgoing Mail Flag 3D Printer File Image 2
Outgoing Mail Flag 3D Printer File Thumbnail 1
Outgoing Mail Flag 3D Printer File Thumbnail 2

Outgoing Mail Flag

kitlaan avatarkitlaan

September 29, 2025

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Description

Our mailbox does not have a built-in flag, nor is the box placed in a convenient location.

This “outgoing mail” indicator flag can be magnetically attached somewhere. Pull the flag out to indicate.

 

Hardware

  • 8x 6mm diam x 2mm thick magnets (you can use less, depending on your magnet quality)
  • CA glue

Instructions

  1. Use PETG, as it's likely this will be baking in full sunlight.
    • I used 0.2mm layer height; 0.4mm nozzle.
    • Parts already rotated for printing.
  2. Print Flag using a “high visibility color”
    • USPS 3.10 states “not green, brown, white, yellow or blue”, and recommends orange.
    • Use the solid flag STL, or the 3MF for the text version.
  3. Print Case Top and Bottom in black.
  4. To assemble,
    • Insert magnets. Push them in so they bottom out flush with the case. 
    • Insert Flag into Case Top.
    • Slide Case Top onto Case Bottom.
  5. Give the assembly a magnet strength test. Once comfortable, CA glue the magnets and case.
    • Recommendation: fully extend the flag before applying glue, just in case.

 

License:

Creative Commons — Attribution — Noncommercial — Share Alike

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