MAD - Modular Air Duct for BIQU H2 / H2 V2S REVO / H2 V2S Lite / & E3D VOLCANO mod

December 24, 2023
Description
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Inspired by the famous EVA project, I designed this for my BIQU BX and the BIQU H2 extruder in combination with the ebmpapst RLF35-8/14N fan.
But since most people use a 5015 fan, I also designed a module for this popular fan.
And for those, who need more “POWER”, I included a module for a dual 5015 fan mount. ;-)
Overview Modules:
00_THE_BASE
- BASE
- BASE_V02 (with mounting holes for extensions and brackets)
01_FANS
- ebmpapst RLF35-8/14N
- 3510 blower fan
- 4020 blower fan
- 4028 server fan (Sanyo Denki 9GAX0412P3S001 or similar)
- 5015 blower fan
- 5015 blower fan dual
- 5020 blower fan (https://a.aliexpress.com/_EQFLN7v)
- 7530 blower fan
- CPAP
02_DUCTS
- DUCT2 - "BRACHYRA"
- DUCT3 - "TRIHORN" EVA-Style
- DUCT4 - "MantaRey"
- DUCT5 - “TRIHORN” for H2 V2S Lite & E3D Volcano upgrade kit
03_ADDONS
- BLTouch
- CRTouch
- Neoteck
- Adapter plate for BIQU HERMIT CRAB
- Holder for KUSBA
- Tool Head for BIQU BX for PCB “Hotmode V2.0”
- Tool Head for BTT EBB42
- integrated 3DO nozzle cam with cooling feature
features:
- all fans and ducts are interchangeable
- adjustable in "z" +-1.5mm
- support for Hermit Crab
- support for E3D Volcano Upgrade Kit
- support for all BIQU H2 flavours
You can find more information in the pdf file in the download area
Third Party Modules:
- BIQU H2 Ender 3 Pro Carriage Mount for MAD system by rodoca
- Biqu H2 MAD for B1 by Fuzebox by Fuzebox
- Mount plate for H2 Revo on Ender 3 V2 w/ Linear Rails by Tylor Brotherton
- Extra Thin BIQU H2 Mount (MAD Compatible) - Ender 3 by PJ R
- Strain Relief for Extra Thin Biqu H2 Mount for Ender 3 by Drakka01
- …and just look at the “remixes tab”
FUTURE PLANS AND USER SUGGESTIONS:
- Holder for 8mm probes
- Linear Rail Mount // Beta Test
- Device for adjusting the height of inductive sensors // Beta Test
- Brachyura for V2S/Volcano //work in progress
MAKES AND REMIXES on TV:
https://www.thingiverse.com/make:1050161
https://www.thingiverse.com/thing:5395211
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CHANGELOG
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26.11.2023 Update - added MAD_DUCT_4--3DO_CAM_LED__EXPERIMENTAL-export.stl
Feel free to test it.
16.10.2023 Update - added modified version of mad on rail for ebb42. Credits to AlexT
mad_onrail_ebb42_updated.stl
04.09.2023 Update - wider openings
02_MAD_DUCT_3-v001--TRIHORN-export.stl
23.07.2023 New Duct for the 3DO nozzle cam with larger outlet
MAD_DUCT_4--3DO_CAM-beta2-export.stl
It is still in the testing stage, but if you want you can test it and give me feedback.
19.05.2023 Integrated 3DO nozzle cam to the MAD system
- Fully integrated 3DO nozzle cam
- you can use any of the MAD fan mounts
- integrated cooling feature
- in progress: integration of LEDs
The assembly
- Please remove the sacrifice rib (colored in red)
2. Be very careful with the PCB, the FPC and the small cable. I recommend smoothing the yellow area with a file. This ensures that the thin foil is not damaged.
12.04.2023 Mount for 3DO nozzle cam
- the cam: https://github.com/3DO-EU/nozzle-camera
- the mount for Biqu H2: https://www.printables.com/model/450006
The mount is fully compatible with the MAD system
06.03.2023 Toolhead for BTT EBB42
- Added MAD_ON--EBB42.stl (beta test) → testfile
!!!!! As this is an early beta - please be careful, and check the hight of the bolts to avoid short circuit !!!!!
05.02.2023 Holder for KUSBA
- Added 03_MAD_KUSBA_BED_CLAMP-2parts-export.stl
(Bed Clamp for KUSBA or ADXL on y_axes)
17.01.2023 Holder for KUSBA
Holder for KUSBA (Klipper USB Accelerometer)
- 03_MAD__KUSBA_15mm.stl
- 03_MAD__KUSBA_26mm.stl
- 03_MAD__KUSBA__CLAMP.stl
You need 2x M3x3,0 heated inserts eg.:
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22.12.2022 Compatibility with E3D VOLCANO mod
You just need:
- the Volcano Upgrade Kit
- the Volcano Silicon Socks
- download the 02_MAD_ON_H2V2SLITE_DUCT_3
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20.09.2022 Compatibility with BIQU H2 V2S Lite Extruder
Thank you afrorowan for beta testing and for the great fotos (find more fotos in the "makes" section)
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02.09.2022 Compatibility with BIQU H2 V2S REVO Extruder
MAD is compatible with the BIQU H2 V2S REVO out of the box.
(see section “makes” user Shaunlb)
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10.09.2022 Heated inserts M3x5.7
You need heated inserts M3x5.7 or simmilar. The CAD design is optimized for RUTHEX but others will also work. And yes - I dont like hex nuts!
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10.09.2022 4028 server fans
If you want to use a 4028 fan (Sanyo 9GAX0412P3S001)
, please follow this documentation on RatRig:
https://os.ratrig.com/docs/guides/4028/
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30.09.2022 MAD on CPAP
- 01_MAD__CPAP__BASE.stl
- 02_MAD__CPAP__CONNECT.stl
- 03_MAD__CPAP__CLAMP.stl
what you need:
- Mellow 24V Brushless Centrifugal Air Blower DC WS7040 7040 Blower Fan 6.5kpa For VzBoT HevORT 3D Printer
- CPAP Tube 15mm
Thats not my idea ;-). I only adopt it for the BIQU H2. If you want to learn more about this setup, so please follow the instructions by Vez3D.
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30.09.2022 Beta test for 5020 blower fans (thanks Shaunlb for testing)
- 02_MAD__5020-BETA_TEST.stl
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28.09.22 Support for CR Touch ( thanks Fizzys Tech for testing)
- 03_MAD__CRTOUCH__H2V2S_LITE.stl
- 03_MAD__CRTOUCH.stl
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20.09.2022 Full Support for BIQU H2 V2S Lite Extruder
- added specific H2 V2S Lite parts
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09.09.2022 Duct for BIQU H2 V2S Lite Extruder (beta test)
- 02_MAD_ON_H2V2SLITE_DUCT_TEST1.stl
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07.09.2022 UPDATE:
- 03_MAD__BLTOUCH_V21
mount plane offset Z -2mm (as suggested by DMun)
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03.09.2020 UPDATE:
- 03_MAD__BLTOUCH_V2
improved cablemanagement
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28.08.2022 UPDATE:
- 03_MAD_ON_CRAB_V2
- improved mountsystem backplate to H2
- added mountpounts for ADXL345 (15mm and 19mm)
- added slots for cable ties
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28.07.2022 UPDATE:
Added
- Offset BLTouch (see the last picture)
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17.07.2022 UPDATE:
Added
- 03_MAD_ON_CRAB - a quick solution for BIQU HERMIT CRAB users
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06.06.2022 UPDATE:
Added
- 01_MAD__4028
- 02_MAD_DUCT_2--BRACHYURA
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16.04.2022 UPDATE:
Added
- 01_MAD__7530 - unreasonable, but why not ;-)
- 01_MAD__3510
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09.04.2022 UPDATE:
Added
- 00_BIQU_BX_MAD__BASE_V02
- 01_MAD__4020
- 03_MAD__BLTOUCH
- 03_MAD__NEOTECK
Published
- all STEP-Files - I hope for many modules ;-)
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print instructions:
support: no
resolution: 0.2
shells: 6
infill: 20-30%
filament material:
base, bracket : PLA/PETG/ABS
airduct: ABS/PA12 (SLS print service)
Happy printing ;-)
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Credit:
BIQU H2 model: https://grabcad.com/library/biqu-h2-dimensional-model-1
REVO nozzle: https://grabcad.com/library/e3d-s-revo-hotend-nozzle-1
heating cartrige: https://grabcad.com/library/3d-printer-heating-cartridge-6x20mm-1
thermistor cartrige: https://grabcad.com/library/3d-printer-heating-cartridge-6x20mm-1
CR Touch Dummy: https://grabcad.com/library/cr-touch-dummy-1
5020 Blower Fan: https://grabcad.com/library/5020-blowerfan-gdstime-1
Volcano heater block: https://grabcad.com/library/volcano-heater-block-1
…and for the inspiration many thanks to the great communities of:
EVA3D https://main.eva-3d.page/
VzBot https://github.com/VzBoT3D
VORON Design https://vorondesign.com/
Discover my other models