Parametric Olimex ESP32-POE-ISO-EA AV Rack Mount 1U

Motivation

I wanted to securely mount my Olimex ESP32-POE-ISO-EA and its WiFi/Bluetooth antenna to my Strong FS AV Rack so I could use it as an ESPHome Bluetooth Proxy for the Home Assistant SVS Subwoofer Integration.

Solution

Design and print a custom mount that achieves the following objectives:

• Fully parametric providing customization of all dimensions

• Supports not required

• No post-processing

• Looks good

Customization

The Fusion file is included. You can customize the parameters (DESIGN | SOLID | MODIFY | Change Parameters) as necessary. When you open the Parameters dialog, first sort by name. The parameters most optimized for customization are favorited and commented in detail to help you. The non-favorited parameters should work as well but may require more tinkering to repair broken downstream features.

Of course, you can edit any of the features in the timeline including the antenna placement. I have included a high, medium, and low position in the sketch and the default extrusion uses the high position.

If you cannot get Fusion to work for you, please send me a message (see below) and I will post your requested model files at my earliest convenience.

Materials

• (3) M2 screws

• (optional) (3) M2 heat set inserts

• Cyanoacrylate glue

Printing

See the attached .3mf for my settings and model orientation. I printed with Prusament PETG Galaxy Black.

I prototyped on a Prusa CORE One.

Post-Processing

1. Confirm the RJ45 module fits in both parts

2. Confirm the antenna fits

3. (optional) Insert the heat set inserts

4. Glue the bracket to the plate using the pegs to properly index the RJ45 port

Installation

1. Install the board

2. Install and connect the antenna

3. Mount to your AV rack

Questions

Please let me know if you have any questions (Messenger | Printables.com).

Shameless Plug

If this model helped you solve a problem, save some time, or in any way made your life a little easier then please consider clicking the Like button and posting your Makes! If it fell short after clicking on the title of the model, please let me know (Messenger | Printables.com). Either way, Thank you!