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Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Image 1
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Image 2
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Image 3
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Image 4
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Image 5
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Image 6
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Thumbnail 1
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Thumbnail 2
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Thumbnail 3
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Thumbnail 4
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Thumbnail 5
Bicycle Aerobar Spacer compatible with Profile Design 3D Printer File Thumbnail 6

Bicycle Aerobar Spacer compatible with Profile Design

jvolker avatarjvolker

June 10, 2022

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Description

Lift up your aerobar and save your back!

  • Should be compatible with Profile Design aerobars.
  • Tested with Profile Design Legacy II.  
  • Handlebar diameter: 31,8mm
Print and use at your own risk!

 

Additional parts required

You need 4 x M6 screws to replace the original screws with longer ones.

The original screw of the Profile Design Legacy II was 15mm. To figure out the required length of the screws, you need to add 15mm to the spacer height:

Spacer height (mm)Screw length (mm)
520
1025
1530
2035
3045
4055
5065
6075
7085

Additionally, you might need to use some washers if the screw length doesn't match perfectly.

 

Print settings

  • nozzle size: 0.4mm
  • layer height: 0.2mm 
  • material: PETG (for increased resistance against heat from the sun)
  • infill: 80%
  • supports: no (tested on an Ender 3 V2)

 

Tested 

  • 40mm version 
  • printed with the above settings 
  • with a Profile Design Legacy II
  • on a 300km mostly gravel track

No issues. Spacers still look in very good shape.

Print and use at your own risk!

License:

Creative Commons — Attribution — Share Alike

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