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Bike - Ergon saddle Cateye light mount 3D Printer File Image 1
Bike - Ergon saddle Cateye light mount 3D Printer File Image 2
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Bike - Ergon saddle Cateye light mount

bjamdesign avatarbjamdesign

February 26, 2023

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DescriptionCommentsTags

Description

A rear bike light mount specifically for the Cateye rear lights (specific models below) to mount  under an Ergon QuickClick supported saddle. Ultralight and sturdy!

Saddles

Ergon saddles with Topeak's QuickClick mount.  Locate a threaded hole under the saddle to confirm.

Lights

  • Supported
    • Cateye Rapid Mini
    • Cateye Viz Series (100, 150, 300, 450)
  • Unsupported
    • Cateye Omni Series (3, 5)
    • Cateye Rapid X Series

You can try the first party Cateye rail-mounted version instead (~48grams)

Installation

IMPORTANT NOTE: Do NOT over tighten bolt and risk cracking mount.

Requires

  • (x1) M5 0.8x12mm
    • NOTE: this longer screw has been included with Ergon saddles QuickClick mount in the past
  • Threadlock

Recommended Print Settings

  • Filament: PETG
    • requires some flexibility to avoid the clip from snapping
    • ASA is functional, but is more prone to fatigue.  Not recommended for V1
  • Infill: >30%
  • Perimeters: 4
  • Bottom Layers: >5mm 
  • Layer height: 0.2mm
  • Orientation: flexing tab should be flat to bed (see gcode example)
  • Supports: None

Models

Version 3 (ergon_cateye_mount_v3 - added 2023-02-26

  • made clip easier to use
    • elongated and beveled clip for easier access
    • reduced clip width to reduce tension
  • added ramp to clip to support both Rapid Mini and Viz series tolerances
    • Viz series lights have a thicker base.  Added increased clearances and added a ramp to keep the clip tight on the Rapid Mini.
  • added fillets for the aesthetics

Version 2 (ergon_cateye_mount_v2) - added 2022-10-27

  • Moved clip to opposite side to provide a larger clip “nub” that is easier to print and will hold up to more repeated use.  Works great
  • Added fusion model
    • .f3d model includes a parameter “AngleFromLevel” to adjust the mount to keep the light level for seat angles.  >0 for nose up saddles, <0 for nose down saddles.  Uploaded stl is 0 and should be great for level saddles +- a couple degrees from level. This was primarily an excuse to play with parameters, most people will not need to adjust this.
  • Fixed issue where light wasn't perfectly centered

Version 1 (ergon_cateye_mount_v1)

  • small “nub” that can be difficult to print well that can fail easily if there isn't great layer adhesion.

License:

Creative Commons — Attribution — Noncommercial

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