March 27, 2025
Description
Got a message that I did not mention that this case is big…… so yeah ,its a big case.
If your printers build plate is smaller then the files you need to print, it wont work for you.
Pro tip: try to open the main file in your slicer to check if it fits. Dont order parts upfront if your unsure the files can be printed with your printer.
And with that out of the way lets get back to the project.
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FEATURES:
Rugged case with TPU bumpers
12" Full HD IPS Panel ( low power consumption can work of the deck in Stand alone mode!)
External full size USB C connector ( charging the deck while inside the case)
Lockable with two spots for padlocks.
Micro SD card holder
Charger and cable management for a clean look.
foldable keyboard holder
Dust covers for all ports ( USBC, micro USB and HDMI)
No shaking or rattle, like one solid brick when closed and moved.
Optimized Airflow design to prevent overheating.
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Needed parts:
Steam Deck TPU sleeve:
USB C Panel mount:
https://www.amazon.de/gp/product/B08R9D4Q3K/ref=ppx_yo_dt_b_asin_title_o08_s00?ie=UTF8&psc=1
Thinkpad presenter mouse:
Samsers foldable bluetooth keyboard:
https://www.amazon.de/gp/product/B095WTXWWM/ref=ppx_yo_dt_b_asin_title_o07_s00?ie=UTF8&psc=1
12" Full HD IPS display (4-5 watts power consumption)
The original display is no longer on sale as a maker contacted me about the amazon link leading to a 10.1 inch display. You will have to find one yourself as I am not aware of an suitable alternative atm. If you find some please contact me so I can update the link!
Mini USB C dock with HDMI and USB 3.0
https://www.amazon.de/gp/product/B08SM2QVXS/ref=ppx_yo_dt_b_asin_title_o05_s00?ie=UTF8&psc=1
Short HDMI cable ( 30cm)
https://www.amazon.de/gp/product/B0B5ZRF73Z/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1
Angled male USB C to female USB C adapter:
https://www.amazon.de/-/en/gp/product/B09Y1DXBXJ/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1
Angled micro USB cable ( 30cm)
Angled HDMI adapter:
10 pieces of 3 mm metal rod, each one 30mm long for the clips.
1x 260mm long 3mm rod for the hinge
( I used a trick getting the long rod in by using a drill and pushing it in while spinnning it.
give it quite some speed with the drill and slowly force it in,that way you produce some friction heat and the hinges wont break on you as it could happen if you hammer it in) After the long rod is in gently start to open and close the lid, dont force it to hard in the beginning. I will go a bit rough but get a lot smoother after a few times.
You will also need some sponge foam to create a protective sheet between the deck and the display, check pictures so you get the idea.
I also added 6x3mm magnets on the display corners attracting the 8x1mm magnets on the sponge foam cover.
The Displays front !sponge foam cover! holds the deck in place when the case is closed and prevents the steam deck from “falling around” inside. Test fit it with enough layers of foam to make sure of it! You dont want the Deck to move around and damage the display with the Thumbsticks!!
Attach the clips before you glue the TPU bumpers to the edges of the case, otherwise you will have a hard time to get some of the bolts in ;)
If the holes in the clips are to tight to get the metal bolts in use a 3mm drill.
All the tpu dustcovers need a little hole and a screw to be fixed in place. There are no holes pre printed so you can decide yourself where to place them.
The display needs to be disassembled and parts like the display, and controller board + buttons needs to be salvaged, save up all the cloth tape and foam, you will need it when you attach the display to the printed frame.
License:
Creative Commons — Attribution — Noncommercial — Share Alike
LWC
