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Clamping LED Arch Worklight 3D Printer File Image 1
Clamping LED Arch Worklight 3D Printer File Image 2
Clamping LED Arch Worklight 3D Printer File Thumbnail 1
Clamping LED Arch Worklight 3D Printer File Thumbnail 2

Clamping LED Arch Worklight

Shadow Moose Industries (Amos) avatarShadow Moose Industries (Amos)

February 14, 2023

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Description

This model was inspired by this design by Spudinator (Spencer Owen). My design uses the same PVC trim from Lowes which is $7.31 at time of writing. ("Schluter Systems Rondec 0.313-in W x 98.5-in L Bright White PVC Bullnose Tile Edge Trim") Spudinator's design, while subjectively better than some of the LED arches because it didn't require you to print the whole arch, still had 2 things that didn't work for my purposes:

  1. The trim doesn't fit very snugly in the end of the pieces. 
  1. The holders need to be screwed to the table to not come lose and slip off the end of the table from the spring force of the trim.

I fixed both of these by redesigning the concept from scratch with the following key features:

  1. The trim clamps into the end of each piece with two M3x20 screws that thread into M3 hex nuts in a mating part. You may need to drill out the holes with a 3 or 3.5mm bit to make the screws go through smoothly after printing. Also there's a thin skin covering the hole so it can print without supports gunking up the hole.
  2. The mounts are now dovetail reinforced machine vise clamps that connect to the table with friction.

As seen on TicTok or Instagram, music-less version above. Watch to see rough assembly process in 1 minute.

Project Cost

BOM cost minus printed parts is about $87.54 assuming you have the screw assortments, misc wires, solder, and a soldering iron, but nothing else already.  Just the PVC trim + screws + leds +power supply is $67.37. Printed pieces are about 236 grams total or $8 of PETG where I'm located if you use Prusament as I did.

Mechanical/electrical Vitamins needed:

Item NameCommentQtyCost perCost Extended
M3 x 20 SHC screwAbout $.02 if you have an assortment (otherwise $28 to get the assortment)2~$0.02~$0.04
M3 Hex NutAbout $.02 if you have an assortment (otherwise $28 to get the assortment)2~$0.02~$0.04
High-CRI rated white LEDsDoesn't use a full 5m of led but I do recommend getting the higher CRI white LEDs. Trust me, they're worth it. About $10 of used LEDs in this project.1~$10$39.99
PVC Tile Edge TrimFrom Lowes1$7.31$7.31
LED DimmerIf you don't always want them full brightness add one of these in.1 (optional)$12.98$12.98
12 V 3 amp power supplyCan also be recycled from old stuff for free but may be lower efficiency1$19.99$19.99
Crimp U or ring connectors for the dimmerMay already have.4~$0.03$0.12
Heat shrink To finish soldered connections. Probably already have. Only used for the barrel connection.2~$0.04~$0.08
Barrel ConnectorTo mate the input of the dimmer to the power supply1$0.70$6.99
Misc solder, crimp tools, stranded PVC or silicone insulated 22awg wire as neededAssuming you already have but if not you can probably get cheapest at the local big box stores. Maybe $1 of wire used. ???
   Sum:$87.54

 

License:

Creative Commons — Attribution

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