Ford Flip Key Mechanism (2016-2019 Models)

This is probably the most super selective circumstance design i have ever made, but like most things - it took a little work to solve a problem so I figure if anyone else has the exact same problem, this will help.

My mechanism inside my 3 button 2016 Ford Flip Key actually snapped and Key Blade wouldn't stay in place. ( You can see the old mechanism in the background of one of the pictures.)

This thing was a pain to model, and it's not that easy of a print, (supports needed and tight tolerances) If anyone has any interest, I will post the .STEP file to fine tune- provided you supply me with your advancements. :D

The mechanism is tight, but rotates inside the fob with a little finger assistance. Orient the print with the flat part down and the floating center post for the spring hovering. I used a support enforcer in PrusaSlicer to keep the supports to a minimum. The print is paused right before the layer closes around the key blade and the blade is inserted from the top, you may want to tape the key down to the bed if it is not seating properly.

Please let me know if this has helped you! I always love to see other peoples makes.

Print instructions

Unassociated tags: 2016 ford, 2016 Ford Key, 2017 ford, 2018 ford, 2019 ford, 3 button key, Automotive Key, Flip Key, Ford f150, Ford Flip Key, Ford Key, Ford Key Fob, ford motor, Ford Mustang, Key Fob, Keyblade Holder, OEM ford key

Category: Automotive Summary

This is probably the most super selective circumstance design i have ever made, but like most things - it took a little work to solve a problem so I figure if anyone else has the exact same problem, this will help.

My mechanism inside my 3 button 2016 Ford Flip Key actually snapped and Key Blade wouldn't stay in place. ( You can see the old mechanism in the background of one of the pictures.)

This thing was a pain to model, and it's not that easy of a print, (supports needed and tight tolerances) If anyone has any interest, I will post the .STEP file to fine tune- provided you supply me with your advancements. :D

The mechanism is tight, but rotates inside the fob with a little finger assistance. Orient the print with the flat part down and the floating center post for the spring hovering. I used a support enforcer in PrusaSlicer to keep the supports to a minimum. The print is paused right before the layer closes around the key blade and the blade is inserted from the top, you may want to tape the key down to the bed if it is not seating properly.

Please let me know if this has helped you! I always love to see other peoples makes.

Print Settings

Printer Brand: Prusa

Printer: I3 MK3S

Rafts: No

Supports: Yes

Resolution: .15

Infill: 100

Filament: Overture PLA Pro Red