Black & Decker 20V MAX Regular or Extended 5.0Ah Battery AND Charger Holders REMIX with Status Indicator (and 1" pegboard mounting option)

This is a collection of battery and battery charger holders for the Black and Decker 20V MAX Batteries (both regular size and extended 5.0Ah batteries). These differ from the original models here ( https://www.printables.com/model/79603-black-decker-20v-max-regular-or-extended-50ah-batt ) as this model has a sliding indicator, to display the battery status (charged or discharged), they are otherwise very similar.

These models have the following features:

• Models for Extended 20V batteries.
• Mounting holes to use with #8 screws (non pegboard versions).
• Versions for mounting on 1" peg board (with pegs which you can optionally use #6 x 1/2" or M3 screws to better secure the holder into the peg)
• Versions with a clip for storing the charger.
• Charger storage versions have built in cable management guides.
• Holes in the bottom of the holders for possibly better airflow (my extended batteries have vents in this area).
• Sliding battery indicator.

To determine which file you need, the files are named according to the options they include, for example:

BD-20V-Battery_Holder_V44_IND_EXT_CHARGER_PEG.stl

REG = Regular Size Battery EXT = Extended Size Battery

CHARGER = (yes or no) has a clip for holding the charger

PEG = (yes or no) mounts on a 1" peg board

If not using the pegboard mounts use #8 screws for mounting.

Note that the inserts are not the same, and the one used will depend on the model of the holder you are printing. The inserts are named so you can identify which works with which model, for example:

BD-20V-Battery_Holder_V44_EXT_CHARGER_INSERT.stl

would work with either:

BD-20V-Battery_Holder_V44_IND_EXT_CHARGER.stl

or

BD-20V-Battery_Holder_V44_IND_EXT_CHARGER_PEG.stl

To assemble the indicator, I used gel super glue to attach the red and green indicators to the insert (see pics), then install the slider with the springy tab to the bottom. I found it was easier to install the slider and set in place first, and then install the insert with the indicators glued to it. There is enough friction that it should not be necessary to glue the insert in, but it can be done. If you don't have red and green filament, you can just print the indicators in white and color them with a sharpie (I did that in the test print in the pics and the colors turned out pretty good).

For a more secure mounting on the pegboard, you can optionally install #6 x 1/2" or M3 x10mm screws in the holes which go through the pegs. Note that it is possible you could damage the holes in your pegboard by screwing the holders down through the pins. I have installed and removed these without damage to my pegboard after using the #6 screws to lock the pins in place, but I was careful to work them out when removing. If concerned, you may want to try testing the pegboard pins with screws in an obscure location first with the screws you plan to use and try M3 screws instead of the #6 screws which are a bit larger - or omit the screws all together.

If you are just needing a charger holder, I made one you can find here:

https://www.printables.com/model/79608-black-decker-max-20v-battery-charger-holder-with-1

If you like this thing, please like it or download it (which helps to get me closer to my first free spool of Prusament), or check out my site, to see what other projects are in the works.

Parts are not oriented for printing, but I suggest printing them in the tall orientation (same way they would be mounted on the wall). Supports are required for the pegboard versions.

The STEP file is included for easy remixing.

If you find these models useful, please post a like or a comment with some pics of your prints. 

You can find the other things I'm working on at my blog here.  You can also follow me here on Printables to see what new stuff I post.  Thanks for looking!

This was designed using ViaCAD V12 PRO

Print Settings

Printer Brand:

Creality

Printer:

CR10S PRO

Rafts:

Doesn't Matter

Supports:

Yes

Resolution:

0.24

Infill:

15% gyroid

Notes:

These holders will need supports everywhere. I would recommend using the following settings to make them easy to remove:

Support placement: Everywhere

Support pattern: Lines

Support density: 8%

Enable support interface: off

Fan speed override: (up to you but I set mine to 100%)

Use towers: on

Enable support brim: on

I also enabled Bridge settings under "experimental" and used combing "not in skin" under Travel.

Category: Tool Holders & Boxes