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3-Point Bending Test 3D Printer File Image 1
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3-Point Bending Test

JanTec avatarJanTec

July 28, 2024

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Description

Introduction

If you have ever seen a video from CNC Kitchen or are interested in materials testing, you have probably heard of a 3-point bending test (see Wikipedia). 
It can be used to analyse the stiffness of materials. 

For this, a sample is placed between two points. If you now apply a force to the sample in the middle (i.e. at the third point), it deforms elastically. The goal is now to measure this bending as accurately as possible. For example: how far does a sample made of PETG bend with a force of 12 N?

With this design, the force can be applied to the specimen by attaching weights or pulling by hand. The deformation is measured by a precision dial indicator that can be adjusted in height on the 3030 T-Slot profile. 

Want to see it in action?
Check out one of my videos:

BOM

In the following list you will find everything that is additionally required in terms of screws and profiles. 

PartsQuantity
Cap Head Screws 
M3 x 16 mm 2
M5 x 20 mm3
M6 x 12 mm3
M8 x 50 mm2
(T-) Nuts 
M3 self securing nut2
M5 T-Nut for 2020 T-Slot3
M6 T-Nut for 3030 T-Slot3
M8 nut2
Aluminium profiles 
2020 T-Slot 250 mm (can also be longer)1
3030 T-Slot 160 mm (min 100 mm)1
Others 
8 mm thick rod x 18 mm  1
Optional 
2020 Endcap2
3030 Endcap1

A precision dial indicator and weights are also needed. For the weights, a bucket and beverage cans, sand, etc. can be used. 

Assembly

  1. Print the parts “base.stl”, “dial-Indicator-holder.stl” and “sample-hook.stl”
  2. Slide the 2020 profile into the lower opening and the 3030 into the upper holder
  3. Add matching T-nuts to the locations of the holes
  4. Fasten the 2020 profile with three M5 x 20 mm screws
  5. Fasten the 3030 profile with an M6 x 12 mm screw
  6. Screw the two M8 x 50 mm screws into the base and secure them at the end with two M8 nuts
  7. Slide the dial indicator into the holder and tighten it with the two M3 x 16 mm screws and self-locking nuts. Make sure that the gauge is firmly in place. Do not overtighten them! 
  8. Slide the holder into the 3030 profile with two M6 x 12 mm screws and T-nuts and tighten the screws lightly
  9. (Optional) Add end caps to the ends of the profiles
  10. Press the 16 mm piece of the 8 mm shaft into the sample hook
  11. Done!

Printing the samples

Use 15 Perimeters. 

Running a test

To be continued soon

License:

Creative Commons — Attribution — Noncommercial

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