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Rugged Box - Emergency proto-design kit 3D Printer File Image 1
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Rugged Box - Emergency proto-design kit

Rvdk avatarRvdk

September 8, 2023

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Description

Emergency proto-design kit

Remix / Design by R_vdk

 

Application / Functions

As I design and prototype in the field a lot at random moments, I wanted to have a small set of tools on hand. This set gives me the ability to draw, write, prototype and digitize anything I could design. For the moment I keep it in my backpack, but I might store it some place else in the near future.

 

Features

  • 4 spaces for pen-like tools. Spaces are custom made for my tools, but I tested (and confirmed) that little pieces of tape inside the hooks can make them smaller to fit slightly smaller tools.
  • Bottom shell custom fillable. I used 10mm thick foamrubber padding and cut out the desired shape, then glued the foam onto the shell. Works like a charm
  • Integrated low profile hinges. You only need a small axle (+-2mm, something like a toothpick or welding wire works perfectly.
  • Integrated closing clasp with just enough force to close with authority, without being too firm to open.
  • Can be printed on a Prusa Mini in 1 sitting.

 

Future improvements

For this application, updates will not be necessary, I am very pleased with the result. For other applications however, I will be updating the hinges (decreasing axle tolerance so the box can remain open on it’s own) and perhaps add a second clasp for strength.

 

Printer settings – Prusa Mini+

SettingValue
  
FilamentPLA or PETG
Nozzle0.4mm
Layer thickness0.15mm
TemperatureFirst layer +10°C, rest at standard values
SheetTextured sheet
Speed settingsFactory settings
Infill5%
BrimNo
SupportsPossible support enforcer at the overhang of the base.

License:

Creative Commons — Attribution — Share Alike

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