DSLR Toolhead Smart Orbiter V3 (VORON 0) BETA

!!!!CAUTION!!!!

This is a beta that I have not tested or printed yet!

Im calling it the DSLR Toolhead because it kinda looks like one.

PHOTO SOURCE:https://pixabay.com/photos/camera-vintage-nikon-retro-4129687/

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This design allows for the orbiter v3 to be installed on the Voron 0 without build volume loss. The toolhead incorporates a 5015 blower fan. Only downside is that you will have to run this with the door off until I can come up with a mod for the door, because the orbiter sticks out further than the original voron toolhead. I tried to keep the same size footprint of the mini stealthburner. There is a 5015, no fan, and a static fan version uploaded, static fan will lose some build volume. Please leave feedback and remix this toolhead!!

BOM:

• 5015 blower fan
• 4  M3 heat stake inserts
• 8  M3 Button Head Cap Screws  (Lengths TBD)
• snipping tool  (to cut away shroud of 5015)
• ~1mm thick or less VHB tape to secure 5015 
• 4 belt crimps

PRINTING: 

I added built in supports for the linear rail mounting holes. 

Voron spec infill and perimeters.

.4 nozzle .2 layer height   Paint support in these locations.

ASSEMBLY:

Insert two heatstake inserts into the rear of the tool carraige for the pcb/strain relief bracket.

Insert two heatstake inserts into the fan cover mounting holes.

Install the Orbiter V3 with six BHCS.

Snip away the shroud on the 5015 until there is about a 20mm diameter plastic circle holding the fan blades. Place a piece of VHB on the back of this. Route the fan wires through the access hole. 

Secure it in the fan mounting location.

Secure the fan cover with two BHCS.

Now that the fan is mounted, LOOSEN BELTS COMPLETELY (you might need to loosen the A and B drive fasteners and physically slide the drives to their loosest position), remove your old X carraige and crimp both A and B belts with belt crimps ON ONE SIDE first. Ensure your belt crimps are placed in the same location on each belt.

Slide the two belts into the groove on the tool head and try to keep them parallel.

Mount the toolhead on the linear rail carraige.

Pull slack from belts on opposite side and slide them into the groove.

Mark the bottom belt up against the notch from the back of the gantry, then pull them out of the slot.

Count the teeth from the end to your mark, place a mark on the upper belt in the same location. Slide the belt crimps on till they just barely touch your marks, and crimp them. Cut the excess belt, after the crimps, off and slide them back into the slot on the toolhead. Double check that all four ends of your belts are parallel, tighten and tune your belts to the Voron reccomended frequency of 110 HZ. Tighten any drive components you may have loosened during removal of old X carraige.