Kamen Rider Tycoon Bujin Sword

Print settings first if you don't care to read the extra bits.

Printer: Bambulab X1C
Filament: Overture Pla

• Blade
  • Normal supports
  • 2 wall loops
  • 30% infill
  • Adaptive Cubic infill pattern
  • Brim
• Guard
  • 4 wall loops
  • 20% infill
  • Gyroid infill pattern
• Handle
  • Tree supports
  • 4 wall loops
  • 20% infill
  • Adaptive Cubic infill pattern
• Trust
  • 4 wall loops
• Sheath
  • Tree supports
  • 2 wall loops
  • 10% infill
  • Grid infill pattern
  • Brim if you're printing with the thin walls on the build plate

The extra bits:

The sheath is ~29 inches long. The sword is ~37 inches long.

Blade:

• It might be easy to swap around the 2nd and 3rd pieces of the sword. They look pretty similar. Make sure to do a dry fit to double check that everything aligns as expected.
• You may be able to print the blade pieces without support. I used them to be safe but the support in the slots can be a little tricky to get out.
• The pins on the blades are only there for alignment. They aren't strong so be careful when fitting them together. It should be a tight fit. Sand it a little if you feel like you have to use a lot of pressure.

Guard:

• There are numbers on the inset faces of the guard
  • 1 is the front face, for the blade
  • 2 is the back face, for the handle
  • Make sure the number are facing up when gluing them together
  • Both should be a press fit around the blade and handle connectors
• 2 versions of the guard
  • The regular version is mostly scaled based on the reference images I used. Felt oddly large so I also included a smaller version from my first attempt that I like better. Print both and decide which you like better.

Sheath:

• 2 versions
  • Flat version may give better detail, but could be harder to align
    • Has mirror numbers on the faces to help with gluing the right pieces together
  • Interlocking version can't be put together wrong, but you may see less quality where the walls are thin