HyperCube 3D Printer/CNC

This is a CoreXY 3D Printer and CNC. (Last updated - 18th Jan 2020)

Upgrade your 3D Printer to this frame! Re-use your motors, electronics, hotend, heatbed, etc...

Watch how the HyperCube came to be:
https://www.youtube.com/watch?v=n2jM6v3E7sU&list=PLIaArjwViQRVAERWRrYfe9rtiwvvRGCzw

I wanted to reduce the weight of the moving mass as much as possible. As the entire X-gantry is moving in the Y direction, the rails for the X axis should be light too. I chose to use 10mm anodised aluminium tubing, which is half the weight of 8mm steel rods.
And have since moved to Carbon Fibre tubes, which is one eighth the weight of 8mm steel rods.

Marlin 2.0.1 Configuration.h and my built firmware.bin files attached.

BOM

Frame:
T-Slot 2020 (Slot/Type 6) Aluminium Extrusion Profiles for X200 x Y200 x Z155 print bed area
(Note: If you intend to make a larger print area, then increase the length of the 2020 extrusions AND rods for each axis by the difference)
Buy from Banggood - Silver, Black or Buy from Amazon

• 4 x 340mm (X)
• 4 x 303mm (Y)
• 4 x 350mm (Z)
• 2 x 285mm (Bed)
• 1 x 135mm (Bed)

Fixings

• 60 x M5 x 8mm button head screws (Amazon)
• 60 x M5 x 10mm button head screws (Amazon)
• 2 x 100pcs T-Slot M5 hammer nuts
• 3 x 10pcs Aluminium Corner Brackets

CoreXY + Z + Bowden:

• 2 x 8mmx300mm Hardened Steel smooth rod (choose 300mm length) for Y axis
• 2 x 12mmx400mm Hardened Steel smooth rod (choose 12mm size) for Z axis
• 2 x 10mmx360mm Anodised Alu tube OR Carbon Fibre Banggood or Amazon for X axis
• 1 x 10pcs Self Lubricating Bushing or for Carbon Fibre tubes Igus JSM-1012-10 for X axis
• 2 x LM12LUU linear bearing for Z axis
• 2 x LM8LUU linear bearing for Y axis
• 1 x T8 300mm Lead Screw for Z axis
• 1 x 5x8mm Aluminium Flexible Shaft Coupler for Z axis
• 2 x 10pcs F623ZZ Flange Bearing
• 1 x 5M GT2 Belt
• 1 x 2Pcs 2GT-20 Teeth Timing Pulley
• 1 x Knurled Drive Gear for Bowden
• 1 x PTFE push fit connecter for Bowden

Fixings

• 50 x M3 x 10mm pan head screws (Amazon)
• 50 x M3 x 20mm pan head screws (Amazon)
• 2 x M3 x 6mm pan head screws (Amazon)
• 2 x M3 x 35mm pan head screws (Amazon)
• 35 x M3 Nyloc nuts (Amazon)
• 35 x M3 Hex nuts (Amazon)

Motors, Electronics and Accessories:

• 4 x NEMA17 Stepper Motor
• 1 x 3pcs Endstop Switch
• 1 x SKR v1.3 32bit
• 1 x LCD Display with SDcard reader
• 4 x A4988 With Heat Sink
• 1 x 12V DC 50mm Blow Radial Cooling Fan
• 1 x Heatbed Aluminium MK3 12V 24V
• 1 x 12V 30A 360W Switching Power Supply
• 1 x Thermistor 100K With 1M Cable for Heat Bed
• 1 x DC power wire (choose 14AWG)
• 1 x 10M Tinned Copper 22AWG 2 Pin Red Black
• 1 x 4pcs Bed levelling screw/spring/knob
• 1 x Genuine E3Dv6 or Clone (1.75mm long) with optional Block & Sock v6 Upgrade
• 1 x Inductive Proximity Sensor - PNP

Print settings:

• 3 Perimeters
• 3 top/bottom layers
• 0.2mm layer height (or better)
• 50% infill
• No support required

Print 1 of everything except below:

• 2 x Z_Carriage_v1.1
• 4 x Z_Carriage_Clamp_v1.1
• 4 x Z_Shaft_Clamp_v1.2
• 2 x XY_Clamp_v1.1
• 2 x XY_Joiner_v1.1
• 2 x XY_Idler
• 3 x Y_Shaft_Clamp
• 4 x Bed_Support_v1.1
• 2 x Dual_Bushing_Holder

Some useful extras:
HyperCube 3D Printer Accessory Pack
HyperCube CNC Toolheads
Various Z nut mounts for Integrated Leadscrew Motors

X-Axis 10mm Anodised Aluminium alternatives
If you can't find 10mm x 360mm anodised aluminium tubes for X axis, and besides using Carbon Fibre tubes, there are 2 alternatives:
HyperCube XY_Joiner for 8mm rods on X-Gantry
X Carriage Mod for 3/8" Rod and Bearing for HyperCube 3D Printer

Notes:

• Bed_Support_v1.1 for revised bed configuration (build log video #11)
• Z Endstop v1.1 for revised bed configuration.
• Z_Motor v1.1 and Z_Shaft_Clamp v1.1 for bottom mounted motor
• Fan_Duct v1.1 with extra clearance for E3D silicone socks
• Fan_Duct v1.2 for easier bridge printing
• X-Carriage v1.1 provides extra support to belt mount.
• XY Joiner/Clamp v1.1 supports longer bearing LM8LUU and dual LM8UU bearings.
• Configuration.h files updated to Marlin 1.1-RC8
• Removed old file versions. Can be found here http://www.thingiverse.com/thing:2013921
• E3D (Inductive) Sensor Mount v1.1 for improved sensor mount stability
• New X_Carriage & E3D_Mount & E3D_Sensor_Mount for removable tool heads!
• Z-axis rails increased to 12mm diameter, Z-axis parts updated.
• Marlin 1.1.9 Configuration.h files
• Added Bowden parts to this HyperCube kit
• Bowden_Motor_v1.1 easier to print (62deg overhang)

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