April 13, 2018
Description
This is a great and perfect PCB stencil holder. I had enough of messing with tape and shifting masks, so designed this PCB solder paste stencil holder. It holds the mask perfectly in place for the perfect solder paste print.
After the print the mask is lifted up without shifting to vertical to allow to remove the PCB .
I only used the holder with frameless PCB stencils. But it should also works for framed stencils. Just use longer M4 screws to hold it.
It is important that the stencil is on the same height as the PCB top .
The height of the stencil is fixed by the rod holders. With the STL this is 16.2+1.6 mm height. The 16.2mm is the height of the MDF support, and 1.6mm the PCB thickness. Other heights can be supported by putting thin shims below the rod holders.
On the rear I placed a small piece of wood to holds the stencil in a more upright position. Optional. Without it, it also works. In the front there is a single screw. This one is to hold the holder horizontal if there is no stencil present in the holder. Again optional.
On the left in one of the photo's is the tool I use to apply the solder paste. It is a stainless dough cutter. (search on Aliexpress). It is wide and stiff to make perfect prints.
Also useful is the metal 'spoon' you see in the photo. (Aliexpress) very handy to stir and scoop the solder paste.
The stencil can easy be adjusted for a perfect hole and pad allignment: just loosen the screws a bit, and move the stencil till it is perfect over the PCB holes . See picture. Then tighten the 4 screws.
make a print:
The solder paste needs to be on room temperature, stir paste before use.
I also have included some examples of PCB holders for 1.6mm PCB:
Parts needed:
1x 8mm rod , 22 cm long
8x m4 nuts
4x M4 x 25mm screw
2x M3 nuts -
2x M3 x 10mm screw
2x bearing 608ZZ 8x22x7 - the standard spinner bearing
1x MDF 24x24cm 16mm thick
1x MDF 24x38cm or whatever you have.
Print 2x rod holder and 2x spacer. 1x bottom and 1x top.
90 to 100% fill 0.3mm layers. NO support. I used ABS but use whatever you have.
Remove support out of the various holes.
The m4 nuts are pressed in the bottom of the stencil holder, and in the bottom of the knops. The m4 screw goes in the top on the knop. Screw it all the way in.
The 2x m3 nuts are pressed in the side of the vertical parts of the holder. No screw/nut is needed in the center one.
The bearings are pressed in the rod holders. Depending on your printer some sanding could be needed.
Between the bearing and the stencil holder are the spacer rings placed.
The bearing holders must be mounted without any space hard against the spacer and stencil holder. Otherwise it could shift sideways.
Please let me know if it works for you. And give me some $$$ tips....That is a good incentive for me to publish more designs you like!
License:
Creative Commons - Attribution - Non-Commercial
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