Hey,
After gaining experience with my pack I changed the look and made some structural improvements. There are three chassis designs available.
Like the previous version it consists of three printed parts. A part for frame's bottle cage mount, a battery chassis and a chassis lid. See attached picture for the arrangement of the cells. XT90 connectors are used for charge and discharge. XT30 connectors are used for connecting a thermistor. It can be used to monitor the temperature while charging and should be placed central and between the cells. The lid and the chassis can be glued or welded together with a soldering iron at low temperature.
Before printing make sure your battery's dimensions are suitable. Use brim with this models and supports where needed.
Following configurations are possible
- 10S4P for 36V
- 13S3P for 48V
- 20S2P for 72V
Materials you need
- 40 cells 18650 Li-Ion Batteries, e.g. INR18650 from
NKON; total capacity of ~360Wh
- e.g. BMS for 72V
eBay
- XT90 anti-spark connectors
Hobbyking
- glue for XT connectors, e.g. epoxy
- wiring
Dimensions
length: ~286mm
height ~100mm
width: ~76mm
Part Status
Approved