Voron 2.4 - Build Log

My next project: Voron Switchwire: https://www.thingiverse.com/thing:4596054 or https://hackaday.io/project/174810-voron-switchwire

Voron 2.4 full kit

Voron 2.4 CoreXY 3D Printer Kit

Voron 2.4 - upgrade aluminum alloy frame printed parts kit CNC machined

Build Log of my own Voron 2.4 - 3D Printer with CoreXY Kinematics.

My Voron 2.4 - Change Log

Afterburner Aluminum Extruder - Voron 2.4 V2.601 Upgrade Funssor Afterburner - Aluminum Extruder Voron 2.4 V2.601 Upgrade - Chamber Bottom Heater System. Testing. Will by updated soon... 220V 500W Insulated PTC Ceramic Air Heater Voron 2.4 V2.601 Upgrade - Chamber Bottom PTC Air Heater System This easy setup with two stock self regulated PTC heater connected to 220VAC increase chamber temperature ~+10C. It takes ~30 minutes to get 46C air temperature inside chamber when bed cheater is set to 100C, hotend heater is off and exhaust fan is on (I have enclosure build with 4mm glass with no extra isolation). Voron 2.4 V2.601 A,B and E stepper motors water cooling system. Will by updated soon... Trianglelab Stepper motor liquld cooling motor water cooling upgrade kit for Nema17 motor ETC. Voron 2.4 - Serial Number: V2.601 Voron 2.4 - Serial Request - Discord User: DarekNorway#4785 Voron V2.601 Voron 2.4 - Finished. Additional Chamber heater and A,B,E stepper motors liquid cooling will be installed out of scope. Voron 2.4 - Spiral vase mode - Afterburner, Dragon hotend, ABS Voron 2.4 built by DarekNorway Voron 2.4 - Deck panel mesh screen, DIN-3 35 Rails, Filtered Main Inlet and Rocker Switch. Deck panel mesh screen Voron 2.4 - DIN-3 35mm Rails. II have used 330mm long rails from local store then designed bracket to keep 7.5mm vertical gap from the bottom deck panel. STL for it you can find here https://www.thingiverse.com/thing:4543792 Voron 2.4 - Filtered Main Inlet and Rocker Switch. Corexy Belts - Voron 2.4 Core XY kinematics works already. Corexy Belts - Voron 2.4 (A and B drive unit) Corexy Belts - Voron 2.4 (XY Joint) Parts: 4m Neoprene Rubber With Fiberglass Core LL-2GT-6 RF GT2 (6mm width) Open Timing Belt. X-Carriage assembly - Voron 2.4 X-Carriage - Voron 2.4 X-Carriage assembly parts- Voron 2.4 Voron 2.4 (Direct Extruder). X-axis linear rails Voron 2.4 (Direct Extruder). X-axis linear rails Voron 2.4). X-axis linear rails - Installation. Parts: 2x3D Printed rail center guide 2xMGN9 L300 linear rails from Robotdigg 30xSpring T-nut M3 30x M3x8mm Socket Head Cap Screw (BHCS). Tools: Digital Caliper, 2.5mm Hex Allen key Voron 2.4 - Z Belt Cover Voron 2.4 - Z Belt Cover Voron 2.4 - Z Belt Cover - Before Parts: 4x 3D Printed Cover4x Hammer T-nut M34x M3x6 Button Head Cap Screw (BHCS) Tools: 2mm Allen Hex Key Z-axis Belting. Voron 2.4 Voron 2.4 with Z-axis LL-2GT RF Belts (9mm width) Voron 2.4 - one of four GT2 Belts (910mm in length each) Parts: 4m Neoprene Rubber With Fiberglass Core LL-2GT-9 RF GT2 (9mm width) Open Belt. Tools: Cutter Knife Voron 2.4 - Z-Drive Voron 2.4 - 1 of 4 Z-Drive with Stepper Motor Voron 2.4 - Z-Drive - Parts Voron 2.4 - Z-Drive - Upside Down More photos of my Voron 2.4 3D printer you can find in the slideshow box above. Parts: (Soon) Tools: (Soon) Back and Deck panels for Voron 2.4 Voron 2.4 Back Panel made from 4mm thick glass. Voron 2.4 - Deck Panel made from 4mm thick glass. Fastened to the two heated bed support profiles by heavy duty mounting tape. Parts: (Soon) Tools: (Soon) Voron 2.4 X-Y-Z axes are joined together Voron 2.4 frame with X-Y-Z axes joined together Parts: 16x M3x20 SHCS8x M3x16 SHCS Low Strength Thread Locker Tools: 2.5mm Hex Key (Allen) Voron 2.4 - XY and YZ joint Voron 2.4 X-axis. Beam with left and right X-Y Joints I do not have more MGN9H L300 Linear Rails at the moment, so pre-assembled without. Voron 2.4 X-axis. Beam with left and right X-Y Joints (without Linear Rail) Parts: 1x Printed Parts 1x Aluminum extrusion profile Misumi HFSB5-2020-330 (Voron 2.4 FermioLab frame kit included) 8 4x F695 Bearing [Update 17.06.2020. 2x GT2 20T Toothed Idler (5mm ID 6mm W) instead of two dual F695 bearing stacks] 8 4x M5 Washer (1mm Thick) 8x M5x40 Socket Head Cap Screw (SHCS) 2x M5x30 Button Head Cap Screw (BHCS) 4x M5x10 BHCS 6x M5 Self-Locking Hex Nut 6x Spring T-nut M5 6x ABS Printed Printed Spacer 5.2mm ID x 6.8mm, 0.6mm Thick [Update 17.06.2020 (spacer for GT2 20T Toothed Idlers)] Tools: 3, 4mm Allen Key Voron 2.4 X-axis. Right Side X-Y Joint [Update 17.06.2020. 2x GT2 20T Toothed Idler (5mm ID 6mm W) instead of two dual F695 bearing stacks] Voron 2.4 X-axis. Right Side X-Y Joint Voron 2.4 - Z axis belt tensioners, Z Idlers Since today my Voron 2.4 has got four belt tensioners, mounted in 4 top corners of the 3D printer frame. Voron 2.4 - Z axis belt tensioner, Z Idler Parts I have used for 4 pcs Voron 2.4 belt tensioners: 1x Printed Parts Set 4x GT2 20T Toothed Idler (5mm ID 9mm W) included in Powge Voron 2.4 Motion Parts Set4x M3x16 Socket Head Cap Screw (SHCS) 4x M5 Self-Locking Hex Nut 8x ABS Printed Printed Spacer 5.2mm ID x 6.8mm, 0.8mm Thick 8x Spring T-nut M5 12x M5x30 Button Head Cap Screw (BHCS) Tools 2.5 Hex Key (Allen) Flat Screwdriver Voron 2.4 - Zaxis belt tensioners, Z Idlers

13 06 2020

Assembled Gantry, Y-axis - Voron 2.4 More photos of the Voron 2.4 Gantry you can find in slideshow box. Voron 2.4 - Gantry, Y-axis assembled Voron 2.4 - Gantry (upside down), Y-axis assembled Parts used in this step - Voron 2,4 Gantry (without X-beam): 1x Printed Parts Set 2x Aluminum extrusion profile Misumi HFSB5-2020-350 (Voron 2.4 frame kit included) 1x Aluminum extrusion profile Misumi HFSB5-2020-240 (Voron 2.4 frame kit included) 2x MGN9 Linear Rail l=300mm 2x MGN9H Block2x Stepper Motor NEMA17 17HS19-2004S2x GT2 20T Pulley (5mm ID 9mm W) 16x F695 Bearing 34x Spring T-nut M3 12x Spring T-nut M5 8x M5 Hammer Head T-nut 30x M3x8 Socket Head Cap Screw (SHCS) 2x M3x40 SHCS 6x M3x30 SHCS 8x M5x16 SHCS 8x M5x8 SHCS 6x M5x40 SHCS 4x M5x30 Button Head Cap Screw (BHCS) 2x M3 Washer (0.5mm) 20x M5 Washer (1mm) 6x M5 Self-Locking Hex Nut 2x M3 D5.0 L4.0 Threaded Inserts Tools: 2.5,3,4mm Hex Keys (Allen) Adjustable Electric Soldering Iron (for M3 Threaded Inserts)Isopropanol (for cleaning the parts) NLGI 1 Grease (for Linear Rail Bearing Blocks)

09 06 2020

My Voron 2.4 has already four linear rails mounted on the Z axis. Parts used in this step: 4xMGN9H Linear Rail l=300mm60x M3x8 304 Stainless Steel DIN 912 Socket Head Cap Screw60x Spring T-Nut Block for 2020 Aluminium Profile Needed Tools: 2x rail_installation_guide_center_x2.stl (3D printed) Digital Calliper 2.5mm Hex Key (Allen) Voron 2.4 frame with Z linear rails

07 06 2020

I am printing some Voron 2.4 parts right now. https://github.com/VoronDesign/Voron-2/tree/Voron2.4/STLs/VORON2.4 Filament: ABS PrimaSelect Primary Color: Black Accent Color: Red 3D Printer: Upgraded Ender 5 without enclosure, Direct Drive Extruder Slicer: IdeaMaker Ver. 3.4.2.3140 Slicing parameters I am using: 6 Bottom and Top solid layers, 6 walls, layer 0.2mm, Extrusion Width 0.4mm, 70% Gyroid Infill. Printing parameters: Temp: 250C/105C, Cooling:0%, Default Printing Speed: 67.5mm/s I have added my slicer profiles for Voron 2.4 printed parts to the "Thing Files". Some Voron 2.4 printed parts

25 05 2020

Voron 2.4 - Pre-assembled 3D printer frame. 3D Printer Build Volume X:250mm,Y:250mm Z:250mm Voron 2.4 Frame Dimensions W:410mm D:410 mm H:430 mm Using 20x20 Aluminum Extrusion - 5 Series, MISUMI HFSB5-2020, Standard Type (FermioLabs Frame Kit) Blind Frame Joints with 16 pcs M5x16mm 304 Stainless Steal Button Head Cap Screw (ISO 7380) I am still waiting for Low Strength Thread Locker delivery.

01 05 2020

VORON 2.4 Motion Parts Kit ordered from Powge

17 04 2020

Generated new customized bill of materials for my VORON 2.4 build. * Filament Feed Setup: Direct Feed. * Frame Joint :Blind Joints. * Printer size: 250mm. https://docs.google.com/spreadsheets/d/1erMi0XxXEdxEhJK4wOg0EN6wP1i740O80VATIcL69vk/edit?usp=sharing

31 03 2020

250mm³ Voron 2.2 Frame kit from FermioLabs ordered already: Printer build volume: X 250mm, Y 250mm Z 250mm Full set of pre-machined aluminium extrusions; ready to assemble. Including four OpenBuilds angle corner connectors and four M5 T-Slot nuts to mount the bed support extrusions. Voron 2- 250mm3 - Frame Kit. Source:https://fermio.xyz/voron/voron2/frames/5/frame-250mm3 Contents •4x HFSB5-2020-430-LCP-RCP •10x HFSB5-2020-370-TPW •2x HFSB5-2020-350 •1x HFBS5-2020-330 •1x HFSB5-2020-240 (v2.4 forward compatible rear crossbar) •1x HFBS5-2020-200 •4x HNTAJ5-5 •4x OpenBuilds Angle Corner Connector Machining Wrench Hole Machining in Fixed Position •Row Crisscross from Left End Face [LCP] •Row Crisscross from Right End Face [RCP] Tapped Holes on End Faces •Both End Faces [TPW] Version: VORON2 Release: v2.0, v2.1, v2.2 Build: 250x250x250mm Tolerance (Cuts): DIN ISO 2768-1m Color: black (anodized) Material: Aluminium Alloy: EN AC 51400 T5

26 03 2020

Voron 3D Printer stats I have chosen: VORON 2.2 printer size: 300mm Build volume: X 300mm, Y 300mm Z 300mm Printer dimensions: W 460mm, D 460mm, H 480mm Voron 2.2 Frame: Blind Joints version. Aluminum Extrusions (Black): Misumi HFSB5-2020-250 1pc Misumi HFSB5-2020-380 1pcs Misumi HFSB5-2020-400 2pcs Misumi HFSB5-2020-420-TPW (ends tapped for M5) 10pcs Misumi HFSB5-2020-480-LCP-RC (access holes drilled on both ends) 4pcs Hardware: Angle Corner Connector 4pcs Bolts M5x16 20pcs Bolts M5x10 4pcs Washers M5 4pcs T-nuts M5 4pcs I can't find the supplier on Aliexpress FermioLabs temporary closed. I'm waiting for an offer from Hobby-Store

25 03 2020

Today, I am looking for a supplier that will prefabricate and provide aluminum extrusion profiles for the construction of the frame.

24 03 2020

I have a plan to build my own Voron 2.2 3D printer. Project site: http://vorondesign.com/