April 26, 2022
Description
Designed this a while ago for use with a small desktop CNC and 3mm titanium for a knife project.
It worked surprisingly well and produced an insanely light titanium knife, but I never uploaded the model here.
I thought I had lost the original, but I managed to find it; so now I have a photo. If you have access to a CNC mill, or want to spend an eternity filing and grinding, you can replicate it yourself!
If you decide to make a metal version, I'd recommend a chisel grind, it'll be a lot more durable and hold a better edge.
If you replicate it from steel, harden it as you would any knife, just be weary of warping. If you replicate the 6al4v titanium (grade 5 Ti) version, make sure to look into "carbidizing", it's the process of using electricity and a high-speed vibratory tool to deposit carbides into the edge. It's about the only way you can make titanium hold a cutting edge.
The sheath you see in the image is made of 1/8" carbon fiber Holstex thermoplastic with red brass rivets. You can get all those holster/sheath making materials on knifekits.com or other knife making sites.
If you find the design neat and want to give making one a try, or if you need a sci-fi prop for a cosplay, here's your blade.
== For 3d printing: ==
Print at 100% infill in your filament of choice, be wary of temperature control so you don't end up with warps. If you want a thicker blade, print one, use a mirror function in your print software and print again. Glue the halves together and it should end up around 7mm instead of the original ~3.5mm.
== For CNC: ==
Recommended handle material is 550 paracord with the core removed so it isn't quite as bulky, or your choice of handle scales adhered to the sides.
License:
Creative Commons - Attribution - Non-Commercial