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The Fossil - a skeletal karambit knife 3D Printer File Image 1
The Fossil - a skeletal karambit knife 3D Printer File Image 2
The Fossil - a skeletal karambit knife 3D Printer File Thumbnail 1
The Fossil - a skeletal karambit knife 3D Printer File Thumbnail 2

The Fossil - a skeletal karambit knife

PaperScarecrow avatarPaperScarecrow

April 26, 2022

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Description

Designed this a while ago for use with a small desktop CNC and 3mm titanium for a knife project.
It worked surprisingly well and produced an insanely light titanium knife, but I never uploaded the model here.
I thought I had lost the original, but I managed to find it; so now I have a photo. If you have access to a CNC mill, or want to spend an eternity filing and grinding, you can replicate it yourself!
If you decide to make a metal version, I'd recommend a chisel grind, it'll be a lot more durable and hold a better edge.
If you replicate it from steel, harden it as you would any knife, just be weary of warping. If you replicate the 6al4v titanium (grade 5 Ti) version, make sure to look into "carbidizing", it's the process of using electricity and a high-speed vibratory tool to deposit carbides into the edge. It's about the only way you can make titanium hold a cutting edge.
The sheath you see in the image is made of 1/8" carbon fiber Holstex thermoplastic with red brass rivets. You can get all those holster/sheath making materials on knifekits.com or other knife making sites.

If you find the design neat and want to give making one a try, or if you need a sci-fi prop for a cosplay, here's your blade.

== For 3d printing: ==

Print at 100% infill in your filament of choice, be wary of temperature control so you don't end up with warps. If you want a thicker blade, print one, use a mirror function in your print software and print again. Glue the halves together and it should end up around 7mm instead of the original ~3.5mm.

== For CNC: ==

  • Source your material - Take your pick of aluminum or carbon fiber for props, GR5 titanium (6-AL4V) or knife-grade steel for an actual blade and get some 1/8" (3mm) thickness plates.
  • Cut the model using a CNC, or print the pattern on paper, glue it to the steel and use the stock removal method of knife-making.
  • If using blade steel, heat-treat it according to the alloy's requirements.
  • If you want to use titanium, look into "carbidizing", otherwise edge retention will be terrible.

Recommended handle material is 550 paracord with the core removed so it isn't quite as bulky, or your choice of handle scales adhered to the sides.

License:

Creative Commons - Attribution - Non-Commercial

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