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Flipper Zero - Wi-Fi Dev Board Case with MicroSD and Removable Antenna 3D Printer File Image 1
Flipper Zero - Wi-Fi Dev Board Case with MicroSD and Removable Antenna 3D Printer File Image 2
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Flipper Zero - Wi-Fi Dev Board Case with MicroSD and Removable Antenna

magdong avatarmagdong

October 14, 2022

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Description

Hello Interwebathons!

Remixed from fivesixzero's original design (which was great!) located here:
https://www.printables.com/model/179910-case-for-flipper-zero-wi-fi-module-v1

You will need to modify the ESPRESSIF board to have the antenna connector, which means you will need to be able to SMT solder and have a steady hand. You will also need to install and wire & solder on a MicroSD Board. You might damage your board if you don't know what you're doing.

This is not intended for use for nefarious or questionable purposes. This is simply a case for your WiFi Developer board, and it's intended that the WiFi Dev Board is used for legal purposes only. Use at own risk. No warranties expressed or implied. Not affiliated with fivesixzero or Flipper Devices in any way.

Quick note: I notice there might be some confusion with my 'covering' of the on-board LED that has at least one user re-opening that area up. If you look carefully at the model, it's covered in an extremely thin layer of plastic - much thinner than the rest of the case. The light shines through that thin bit of plastic. If you want to modify the unit to re-open the hole, have at it - but, personally, I don't want pocket lint and other stuff getting inside of the unit, and potentially static damaging it (or just getting nasty), and, at least in the colors I printed, there's really no difficulty seeing the LED through the thinned out plastic area which was sort of the design idea with the modification. YMMV, but, works fine for me. Also, there's a tiny hole in the middle of the design anyways, so even if you print it dark, you're still going to see through to the LED without having to open the whole thing up.

I've also added a version of the design with no logo, for those who don't like the logo.

Print Settings:
Nozzle: 0.40mm
Line Width: 0.40mm
Layer Height: 0.20mm
Infill Density: 30%, Cubic
Thin Walls: Yes, down to 20% of original line width
Supports: Yes, touching build plate only (for the front pin stabilizer blocks).
Material used: PolyLite ASA Orange.

Antenna Used:
Bingfu Dual Band WiFi 2.4GHz 5GHz 5.8GHz 8dBi RP-SMA Male Antenna 15cm 6 inch U.FL IPX IPEX to RP-SMA Female Pigtail Cable

https://www.amazon.com/gp/product/B00VE1XH4A

**MicroSD Expansion Board Used: **
Adafruit MicroSD Card Breakout Board+ [ADA254]

https://www.amazon.com/dp/B00NAY2NAI/

Screws used
4 x M3x12 with 4 x M3 nuts, all in a black oxide finish.

As with all my designs, this is provided with no warranties, either expressed or implied, and without any support whatsoever. You're on your own with this.

License:

Creative Commons - Attribution - Non-Commercial

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