Elegoo Saturn 2 8K Vented Cover w/Door

This is a vented cover with a hinged door w/magnetic latch.
Made from 3D printed parts, 2020/2040 Aluminum Extrusions & Acrylic Panels.

UPDATE 04/15/2023
***Update the Cover_Interface_V3_LG_FDM_v2 to a new version "Cover_Interface_V3_LG_FDM_Aluminum_v5" as I found out the hard way that the front 2 m3 holes where off by 2.24mm from the rear two holes. I also added another M3 hole at the upper right of the Cover_Interface_V3_LG_FDM_Aluminum_v5. All remaining holes where not change. I also updated the hardware list for the addition of the added hole. ***

UPDATE 02/23/2023
Updated the Cover Interface to Cover_Interface_V3_LG_FDM_v2
The M5 holes have been changed to an oblong shape to help with the tolerances with the cut extrusions.

UPDATE 02/20/2023
Changed the quantity of the 'Tapered Heat-Set Inserts for Plastic, M4' to 9 pcs. from 8 pcs. Forgot the 'Magnetic_Latch_Door_Side_Mount_v5.stl' needed one.

B.O.M.
3D printed items:

1. Cover_Interface_V2_LG_FDM_v2.stl (looking to have one fabricated out of at 6061 aluminum).
2. Tower_Top_Brace_FDM_v7.stl
3. Magnetic_Latch_Door_Side_Mount_v5.stl
4. 70mm_OD_Vent_inner_Mounting_Ring_v4.stl (optional)
5. 2p5_inch_Vent_Outter_Mount_v6.stl (optional)
6. exhust_screen_v5.stl (optional)
7. Air_Diffuser_V102_v4.stl (optional)
8. Vent_Hole_Drill_Templete_v3.stl (optional)

Acrylic Panels:
2 pcs. Amber 2422 UV Filtering Acrylic Panel 6mm or 3mm thick 254mm x 385mm for the sides of the cover.
2 pcs. Amber 2422 UV Filtering Acrylic Panel 6mm or 3mm thick 351mm x 385mm for the rear of the cover and the other one for the door.

PVC Panel:
1 pcs. 6mm thick PVC sheet cut to: 254mm x 351mm Amazon you could also use Amber 2422. For the top of the cover.

Aluminum Extrusions:

1. 4 pcs. 2020 x 424mm (cover verticals) HFSB5-2020-424
2. 4 pcs. 2020 x 340mm (door top & bottom, cover bottom front & rear) HFSB5-2020-340
3. 2 pcs. 2020 x 243mm (cover bottom sides) HFSB5-2040-243
4. 2 pcs. 2020 x 374mm (door sides) HFSB5-2020-374
5. 2 pcs. 2040 x 340mm (cover top front & rear) HFSB5-2040-340
6. 2 pcs. 2040 x 243mm (cover top sides) HFSB5-2040-243
7. 4 pcs. 2020 2-way corner brackets (door) (HBLCS5-B from Misumi or equivalent)
8. 8 pcs. 2020 3-way corner brackets (cover) (HBLBCB5 from Misumi or Black 3-Way End Corner Bracket Connector from Amazon
9. 2 pcs. 2020 aluminum extrusion hinges (HHPBSN5-SST from Misumi or equivalent)
10. 1 pcs 5537T86_T-Slotted Frame magnet McMaster-Carr or equivalent)
11. 1 pcs. 2020 Door Handle UPCN19_M_36_SST Misumi or equivalent

Hardware:

1. 6pcs M3 x 12mm cap head bolts (securing the Cover_Interface_V2_LG_FDM_v2.stl to the Elegoo Saturn 2 resin printer)
2. 9 pcs.Tapered Heat-Set Inserts for Plastic, M4 x 0.70 mm Thread Size, 4.700 mm McMaster-Carr 94180A351 or equivalent. (for the optional 2p5_inch_Vent_Outter_Mount_v6.stl & Magnetic_Latch_Door_Side_Mount_v5.stl)
3. 8 pcs. M4 x 16mm cap head screws. (for the optional 2p5_inch_Vent_Outter_Mount_v6.stl)
4. 2pcs. M4 x 12mm cap head screws. (for securing the Magnetic_Latch_Door_Side_Mount_v5.stl to the 2020 aluminum extrusion)
5. 2pcs M4 T-slot slide in or T-slot hammerhead nuts.(for securing the Magnetic_Latch_Door_Side_Mount_v5.stl to the 2020 aluminum extrusion)
6. 2 pcs. M4 flat washers (to be used w/Magnetic_Latch_Door_Side_Mount_v5.st)
7. 14 pcs. M5 x 12mm low profile or regular cap head screws. (to secure the Cover_Interface_V2_LG_FDM_v2.stl to the cover and the Tower_Top_Brace_FDM_v7.stl to the cover)
8. 14 pcs. M5 flat washers (to be used w/Cover_Interface_V2_LG_FDM_v2.stl and the Tower_Top_Brace_FDM_v7.stl)
9. 14 pcs or more M5 T-slot slide in or T-slot hammerhead nuts. (to be used w/Cover_Interface_V2_LG_FDM_v2.stl and the Tower_Top_Brace_FDM_v7.stl)

Notes:

1. You will need to cut all 4 corners of the PVC panel and the Acrylic door panel to clear the corner brackets. Roughly a 2mm square cut on the corners.
2. The infill for the Tower_Top_Brace_FDM_v7.stl, Cover_Interface_V2_LG_FDM_v2.stl & the Magnetic_Latch_Door_Side_Mount_v5.stl should be 75%.
3. The infill for the 70mm_OD_Vent_inner_Mounting_Ring_v4.stl & 2p5_inch_Vent_Outter_Mount_v6.stl can be 40-50%.
4. The infill for the exhust_screen_v5.stl & Air_Diffuser_V102_v4.stl can be 20-25%.