The USS Enterprise NCC-1701-D warp core
This is my own design of the TNG warp core that I've spent dozens of hours creating and trying to make as screen accurate as possible. I hope you enjoy and give credit where credit is due.
What to print
Print qty 1 of:
* chamber glass
* chamber glass front
* warp core chamber
* chamber LED support
* Base and a top of your choice (there's a few options I've provided)
Print qty 2 of:
* power conduit endcap
* power conduit inner
* power conduit outer
* mag coil support
* mag coil support detailed
Print qty 4:
* mag coil
* led support segment long
* mag coil support rear beam
print qty 20 of:
* led support segment small
Printing tips
* print the coils with 0% infill and 1 shell
* print the chamber upright with supports (see example slicer image attached)
* print the LED support pieces with a .2 mm layer height (or single first layer)
* print the mag support back beam on it's side with support (see example image)
* print the windows, coils and inner power conduit with a transparent filament for the LEDs to shine through
* For the LED chamber support, I split the model in half and glued together after printing due to its shape being not ideal for printing
* You can print more of the magnetic constrictor segment pieces and LED supports if you want to make the model taller by adding more segments
Additional items to finish
* 3x 36" long .062" music wire or something similiar
* WS2812B LED strips (100 LEDs / meter) 10mm wide strip
* LED control board
* 5v power source
* soldering equipment
* various wires and connectors, etc
* paint
Notes
* Music wire: cut to smaller lengths and glue around the coils (see example image) this gives the warp core a more screen accurate appearance
* I purchased the music wire from a local hobby shop. K&S is the brand I believe Amazon sells it as well
* LED strips: LEDs must be 5mmx5mm (5050 chips) and 5mm apart from each other on the strip. The strip must be 10mm wide MAX.I use the BTF Ws2812B LEDs purchased from Amazon: https://www.amazon.com/dp/B07BTTY4FL?ref=ppx_yo2ov_dt_b_product_details&th=1
* WLED Installer website here: https://install.wled.me/
* Youtube video on how to flash WLED and setup/control LEDs vis WLED:
https://www.youtube.com/watch?v=GYxctjukehY
Assembly Tips
* Cut 20 strips of 5 LEDs per strip, and gently bend and stick the LEDs to each segment
* Each LED chip should be centered on the flat surface of the LED spacer
* Bending the LED strips at their "cut" area is usually OK
* Super glue the LED spacers together with the LED strips attached
* Remember to solder the LEDs in the proper order!
* The transparent coils are a tight fit into the coil supports and the supports should fit into each other and the chamber. A little filing or sanding will help if you have any fitment issues. Glue everything together when you're confident it's good and in working order, like LEDs, etc.
Shopping List
* 5v power supply >> https://www.amazon.com/gp/product/B07Q26YG61
* D1 Mini ESP board >> https://www.amazon.com/gp/product/B07RBNJLK4
* LED strips (qty 2) >> https://www.amazon.com/gp/product/B07BTTY4FL
Updates
4/12/2023
* Added holes in the bases/tops for the music wire to be used as alignment pins
* Modified the chamber to be thicker where the side glass sits
* Made the chamber side glass ring thicker and notched for wire access
* Added the matter injector (top)
* Added a diffused version of the inner power conduit (better for LED light effect)
4/14/2023
* I'm calling this project complete. Please reach out if you have any questions!
4/15/2023
* Added wled_presets.txt file which is my preset which controls the LEDs via WLED software (rename extension to .json and import to your WLED setup)
4/23/2023
* Added a new "matter injector" top piece that might look more "canon"
5/2/2023
* Added wiring diagram image
5/5/2023
* Added screen captures of WLED setup
7/33/2023
* Added a new base with a cover and a switch. The switch is a ST logo. The base is designed to fit this SPST switch:
https://www.amazon.com/dp/B07DWS195R?psc=1&ref=ppx_yo2ov_dt_b_product_details
https://youtu.be/plmuxBghTPg