Flipper Zero - Minimalist WiFi Dev Board Case (Antenna + GPS + SD)

A minimalistic 3D printable case for the Flipper Zero Wi-Fi Dev Board. There are two variations of this case, a larger XL version and a normal size MD version. The XL version has a larger under-cavity for addons such as a GPS module. The MD version has a smaller under-cavity for minimal wiring. Both versions have antenna and/or Micro SD card slot options.

Variations

XL (17.75mm thick), 11mm under-cavity, GPS/additions capable:

• XL > Fully loaded > Antenna mount > Micro SD card slot (by justcallmekoko):

  • XL_Full.stl | XL_Full.3mf

• XL > Antenna mount only:

  • XL_Antenna_Only.stl | XL_Antenna_Only.3mf

• XL > Micro SD card slot only (by justcallmekoko):

  • XL_SD_Only.stl | XL_SD_Only.3mf

• XL > Barebones > No antenna mount or Micro SD card slot:

  • XL_Bare.stl | XL_Bare.3mf

Normal (15mm thick), 8.25mm under-cavity for minimal wiring.

• MD > Fully loaded > Antenna mount > Micro SD card slot (by justcallmekoko):

  • MD_Full.stl | MD_Full.3mf

• MD > Antenna mount only:

  • MD_Antenna_Only.stl | MD_Antenna_Only.3mf

• MD > Micro SD card slot only (by justcallmekoko):

  • MD_SD_Only.stl | MD_SD_Only.3mf

• MD > Barebones > No antenna mount or Micro SD card slot:

  • MD_Bare.stl | MD_Bare.3mf

Cover / Buttons

• XL/MD > Cover

  • Cover.stl | Cover.3mf

• XL/MD > Buttons

  • Buttons.stl | Buttons.3mf

Assembly

The case is designed to be printed in three parts, a top, buttons for the top, a bottom, and then screwed together using 4 x M3x16mm screws w/ 4 x M3 nuts. Place buttons in the top piece and install upside down so buttons don't fall out.

Printing and assembly tips

• Using supports when printing can help with the hex holes.
• Printing the first layers slower also helps with the hex holes.
• Print all pieces with 100% infill.
• When the print is done trim with razor around edges so things fit nicely.
• Use double sided tape to keep your GPS module in place.
• Trim your buttons and make sure they slide nicely and stay put when inserted.
• Trim your hex holes and do not force the screws heads in flush, they should slide in nicely.
• Be careful not to pinch wires, use black tape to keep things in place if you need to.

See more designs on my GitHub here: https://github.com/CodyTolene/3D-Printing

Enjoy!