Frame Saw

Materials

• Beechwood 20x30mm (larger might be a good idea to add stability)
• Dyneema (paracord is useless because of it's elongation)
• M6 screws and nuts
• 530mm (21") saw blade

Tools

• Router or CNC milling machine
• Power drill, 4+6mm drill bit
• Saws
• Some files might come in handy...

Making

Mill the sides

Operation 01	Saw Blade Slot
Process	Mill Pocket
Tool	3.175 Single Flute
Attack (mm)	1.5
Speed (mm/min)	400
RPM	10000
Duration (min)	20:00
Comment	Mount drill bit so it can enter 20mm deep. Mind the clamps!

Operation 02	Saw Blade Slot Mount
Process	Mill Pocket
Tool	3.175 Single Flute
Attack (mm)	1.5
Speed (mm/min)	400
RPM	10000
Duration (min)	3:15
Comment	Mount drill bit so it can enter 30mm deep. Mind the clamps!

Operation 03	Inset Strut
Process	Mill Pocket
Tool	3.175 Single Flute
Attack (mm)	1.5
Speed (mm/min)	400
RPM	10000
Duration (min)	1:30
Comment

Operation 04	Inset Strut Pin
Process	Mill Pocket
Tool	3.175 Single Flute
Attack (mm)	1.5
Speed (mm/min)	400
RPM	10000
Duration (min)	3:30
Comment

Some more steps

• Drill holes for screws
• Cut centerpiece to fit between side parts, length may vary depending on your saw blade
• ...

#EOF