Fox Transfer Actuator Fix
It seems like these snap or crack often and the replacements run $50. I designed this to salvage the broken part to create something stronger and objectively better then fox's design. It was tested on a 30.9 post but I imagine it should work on a wide range of dropper post sizes as you will use the threads from the original actuator to mount.
Instructions for assembly:
- Remove old actuator from post (twist with pliers or vise counter-clockwize)
- Remove 4mm pin from actuator body
- Cut/Sand off any broken parts of actuator until top is flush
- Print Model
- Use model as a stencil to drill 4mm holes in old actuator body
- Install hardware & assemble (see hardware list, photos)
- Screw in new actuator body
Installation Hints
- Pins and nuts are tight fitting. Use a vice or parallel jaw pliers (Knipex pliers wrench) to get parts to go in straight.
- Don't over-tighten screws. Let the nylon nuts do their job. Loctite not required but recommended.
Part List (see third photo)
- Original Actuator Parts
- (1) M4x25mm Steel Dowel Pin (or similar)
- (2) M4x20 phillips machine screw, narrow head
- (2) M4 Nylon Lock Nut
- (2) M8x8mm Set Screw (optional)