MS75057 3000W Connector

A connector for users who need serious power delivery for DC-AC converters in military vehicles.
Do not use this connector for other applications — it is unprotected and can be dangerous if used improperly.
Warning:
This connector carries very high current with minimal protection. Use at your own risk.

Intended for stationary use only
Design the system so that no mechanical force is applied to the connector or cables during operation

This design uses 35mm² cable and is intended to support up to 3000W.
At 24–28V, this means currents up to approximately 125A.
It might jump start Willys jeep, but don't trust it to jump start your M113/Bradley APC.

The overall design is based on the original connector, but with several modifications:

Increased wall thickness for improved mechanical strength
External cable routing
Added friction-lock mechanism to help secure the cable in place

This connector is designed specifically for 35mm² cable and will not properly fit 25mm² cable.

Bill of Materials (BOM):
35mm² cable; Length according to your needs. Use appropriate colors for polarity identification.
5.56mm bullet casings ×2; Used as the electrical contacts
3.5mm × 40mm countersunk wood screws ×4
Solder wire
Printed parts; LongLockFlower and ProtectionCup are optional
Do not print with PLA

Tools:
Metal saw
8mm drill bit
~2mm drill bit
Slightly larger than the solder wire diameter
Torch for soldering
Vise
File
Screwdriver suitable for the screws