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Infinite length 8040 4040 horizontal extrusion 3D Printer File Image 1
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Infinite length 8040 4040 horizontal extrusion

Unicorn Racing avatarUnicorn Racing

September 19, 2025

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Description

Horizontally printable 4040 and 8040 extrusion profiles designed with dovetail joints for infinitely stackable length. Overlap the profiles by 50%, then print half length pieces to cap things off. Add thin glue to keep it together. 

  • 8040 and 4040
  • 250 and 125 mm lengths included
  • For custom lengths: Uncheck “Uniform Scaling” and adjust Y value to desired length
  • 0.1mm clearance between parts so assembly goes smooth and there's some room for glue
  • Half-lap for infinite length (see assembly example image)
  • No supports needed
  • Loads sprung T-nuts from sides and ends
  • Very strong because of layer orientation, no need for more than 5 layer perimeters

Should you want to change clearance, OnShape model is available here: https://cad.onshape.com/documents/45d154bbfd45130f00cf19aa/w/ad3d621d5e6002f2e491567d/e/f61d50c84af1061d95dcdfaa?renderMode=0&uiState=68cd13be0b79c2bb2e963645 

 

Comment or DM for other sizes.

License:

Standard Digital File License

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