Custom 3D-printable insert designed specifically to organize and secure the Milwaukee 10‑piece Big Dawg hole saw kit (part no. 49-56-9290) inside the compact PACKOUT toolbox 48-22-8435. Each cavity is shaped for clean placement and quick access to hole saws and accessories, minimizing rattle and maximizing workspace efficiency (fit is snag to reduce rattling). Do not scale up more than 1.5%, or the fitment will be too snug to insert.
Compatibility:
- Tooling: Milwaukee Big Dawg 10‑piece hole saw kit (49-56-9290)
- PACKOUT: Fits only Milwaukee PACKOUT compact organizer 48-22-8435
- Note: PACKOUT tolerances can vary—please measure your case and scale the model as needed before printing.
Print Settings:
- Layer height: 0.20 mm
- Quality: Normal
- Infill: Reduced (recommend 10–15% depending on rigidity preference)
- Seam compensation: Enabled to reduce seam artifacts and improve fit
- Perimeters: 2 walls
- Material: PLA or PETG recommended (PETG for higher heat and impact resistance)
Tips:
- Dry-fit test: Print a small corner or a single cavity first to verify fit.
- Scaling: If your PACKOUT is tight/loose, adjust XY scale by 0.5–1% increments.
- Bed adhesion: Use a brim if you notice corner lift on larger printers.
- Post-processing: Light edge sanding can help with a glove-like fit.
What’s Included:
- 2-piece insert model tailored to the 48-22-8435 interior, with designated pockets for the hole saws and accessories from kit 49-56-9290.
Notes:
- This design is intended only for the specified PACKOUT model (48-22-8435). It will not fit other PACKOUT sizes without modification.
- Always verify your tool kit version matches 49-56-9290, as variations can affect fit.
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